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Header Install - The Aftermath

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Old Jul 16, 2007 | 12:22 AM
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Default Header Install - The Aftermath

Installed the Jet Coated Hedman Headers today. Couple of odd things I noticed after the install. First off, I removed the oxygen pump and all its equipment. I also removed the EGR valve and disconnected that "sensor" that was attached to the base. I bough a new O2 sensor, but I never installed it... I think I will let the exhaust shop do it.

Now the aftermath.... The check engine light is not on even though the O2 sensor is disconnected? The fans are set to come on at 180*F, yet the primary ECU fan comes on as soon as the car turns over? Also the oil temperature gauge reads a temperature with Key on engine off, yet when you start the car it reads low? Anyone have any input,

Meanwhile the exhuast shop is 40 minutes away,... is it safe to drive the car 40 mins on the street with open headers?

DG
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Old Jul 16, 2007 | 12:56 AM
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What year car?
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Old Jul 16, 2007 | 01:08 AM
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Originally Posted by Danspeed1
Meanwhile the exhuast shop is 40 minutes away,... is it safe to drive the car 40 mins on the street with open headers?

DG
Search for my recent thread about this. Not too much info in there, but some.
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Old Jul 16, 2007 | 08:24 AM
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Check the wire to the oil temp switch, it's about 6 inches above oil filter. The wire or sender could have been knocked off or damaged during header install.
Does the motor run fine ?? Just wondering if "limp mode" has been triggered causing the fan to run with key on. Hopefully it's something simple like stuck contacts in fan relay. http://members.shaw.ca/corvette86/Co...%20Control.pdf
I wouldn't want to drive 40 minutes each way, in a plastic car with open headers. I did that in my 68 Camaro, to the airport and back. That was an extremely loud trip and I bet there were flames flying out of them. Luckily I never came across any LEO's.
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Old Jul 16, 2007 | 08:48 AM
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Originally Posted by 86PACER
What year car?
Sorry again, 1989
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Old Jul 16, 2007 | 08:51 AM
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Originally Posted by AGENT 86
Check the wire to the oil temp switch, it's about 6 inches above oil filter. The wire or sender could have been knocked off or damaged during header install.
Does the motor run fine ?? Just wondering if "limp mode" has been triggered causing the fan to run with key on. Hopefully it's something simple like stuck contacts in fan relay. http://members.shaw.ca/corvette86/Co...%20Control.pdf
I wouldn't want to drive 40 minutes each way, in a plastic car with open headers. I did that in my 68 Camaro, to the airport and back. That was an extremely loud trip and I bet there were flames flying out of them. Luckily I never came across any LEO's.
Thanks, Ill check that out, makes sense; Limp home mode.

I should post a poll. From my house to the shop, how long will it take for the state police to pick me up...

As soon as I pull out of the driveway
15 mins
20 mins
25 mins

Wish me luck guys.
DG
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Old Jul 16, 2007 | 08:55 AM
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I ran my '93 with open headers long enough to back it off the trailer and it stalled after running about 3 minutes and wouldn't restart. It was flooded! The O2 sensor in the collector read a lean condition because of its proximity to the open header and caused a rich condition. For this reason and also the risk of melting (or burning) the fiberglass floorboards (it happened to a friend of mine in a short run in his neighborhood!) I wouldn't do it!!
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Old Jul 16, 2007 | 02:42 PM
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I wouldn't drive it anywhere until you connect the sensor and run down any other issues.
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Old Jul 16, 2007 | 03:53 PM
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Originally Posted by BADDUCK
I wouldn't drive it anywhere until you connect the sensor and run down any other issues.
As soon as the car warms up and goes into closed loop, you may be in trouble.
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Old Jul 16, 2007 | 11:28 PM
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Ok,... today I warmed the car up to 180*F where I have to set to run now. I already thought about the O2 sensor sensing a lean condition which is why I unpluged it. I drove the car up my road and it seems to be running OK. As far as I remember (at least on the OBDII cars) if the ECU does not sense an O2 sensor, it will put the car into a mathematically calculated fuel curve. Is this correct? If so I think I should be Ok so long as I stay off the gas. What I was wondering is why the engine still is not throwing a check engine light. As for the fans on, that may be a result of the O2 sensor or possibly one of the other mods. In any event the car is NOT overheating so thats a start.

I hope the exhaust doesn't melt the floor boards. I waited till the car was hot and then stuck my hand under there,... its Oven Warm but not blistering.

Unfortunately I have no choice but to drive the car to the muffler shop... just keeping my fingers crossed.

P.S. Exhaust gets installed Wednesday.

DG
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Old Jul 17, 2007 | 12:48 AM
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go to home depot and buy some roofing flashing material and make yourself some heat deflectors. The flashing cuts with tin snips. tie them on with coat hangers and thread them through the header holes so they don't slip. you should be ok on the floor issue then. Drill small holes in the flashing to thread the coat hanger material through.
I agree that you may have damaged the harness over by the starter, but if the check engine light does not come on, I would install the O2 sensor and cross your fingers.
Also, your car may run a lot cooler without the rest of the exhaust system, and it might not be in closed loop. (although mine goes in closed loop at about 148 degrees)
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Old Jul 17, 2007 | 08:05 AM
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Are you 100% sure the heater or a/c isn't on? When I did mine I unhooked the battery. When I hooked it back up the heater/ac turned itself on. I could not figure out why the fan was running, then I got in and found the ac on. Boy, did I feel dumb. I was getting ready to ask on here what I did that would cause that. I then pushed the off button and off went the fan!! You may need to go to a heated o2 sensor or install it closer to the engine. Hooker headers have a bung for the 02 that is close enough to the engine that it doesn't need to be heated. Seems to work great.
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Old Jul 17, 2007 | 08:15 AM
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I am pretty sure it will stay in open loop, without an O2 sensor.
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Old Jul 17, 2007 | 08:18 AM
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Originally Posted by dan0617
Are you 100% sure the heater or a/c isn't on? When I did mine I unhooked the battery. When I hooked it back up the heater/ac turned itself on.
Good point, Auto climate control "on" seems to be a default setting, every time the battery is disconnected and reconnected. Seems to be the case for my C68 electronic climate control, not sure on the manual version, though.
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Old Jul 17, 2007 | 12:24 PM
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Originally Posted by AGENT 86
Good point, Auto climate control "on" seems to be a default setting, every time the battery is disconnected and reconnected. Seems to be the case for my C68 electronic climate control, not sure on the manual version, though.
Good Point, went out and checked, thats exactly what happened...
DG
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Old Jul 17, 2007 | 12:45 PM
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Dumb question. Does your check engine light work?
I'd pull the codes from the car to see if it has anything set in the check engine memory.

One other thought... what conditions need to be met to trip the CE light for an 02 sensor. I know that it seems obvious that if you disconnect an 02, the light should come on... but I know on my '85 there are various sensors that I can disconnect, without setting off a trouble code...
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Old Jul 18, 2007 | 03:23 AM
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Originally Posted by mikey whipreck
Dumb question. Does your check engine light work?
I'd pull the codes from the car to see if it has anything set in the check engine memory.

One other thought... what conditions need to be met to trip the CE light for an 02 sensor. I know that it seems obvious that if you disconnect an 02, the light should come on... but I know on my '85 there are various sensors that I can disconnect, without setting off a trouble code...
Some well brought up points... I will see if I can check for codes in the morning before I bring it over to the muffler shop.... I will also try to shoot some shots of the install so long as the guy doing it is comfortable.

DG
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