Hard brake pedal solution, finally!!


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To clear the DTC (Codes) from the EBTCM (ABS/ASR computer) memory one can do it via the CCM:
Ignition "off"
Connect jumper from DLC term "A" to "G"
Ignition "on"
Press "Trip Reset" until you see 9.0
Press "Trip ODO" twice to change the display to 9.7 (It's a sub menu)
Hold ENG/MET until "---" appears in the speedometer area (this actually clears the system codes)
Ignition "off"
Remove jumper
Hank
To clear the DTC (Codes) from the EBTCM (ABS/ASR computer) memory one can do it via the CCM:
Ignition "off"
Connect jumper from DLC term "A" to "G"
Ignition "on"
Press "Trip Reset" until you see 9.0
Press "Trip ODO" twice to change the display to 9.7 (It's a sub menu)
Hold ENG/MET until "---" appears in the speedometer area (this actually clears the system codes)
Ignition "off"
Remove jumper
Hank
thanks
As a point of information, if the ABS is deactivated by you manually, or if a problem exists in its operation, it will shut down the ABS operation and should become a passive unit. Meaning that the brakes in theory should have the same braking effect but just with no anti-lock operation (ABS).
Older ABS units, 91 and back have been having clogging problems usually with one of the lines which usually means no braking to one of the wheels. This is usually a straight forward problem but is not related to the poor braking problem being discussed.
Brake fluid does not flow much. You really transmitting pressure from the M/C to the calipers. Any blockage would constitute no pressure to a wheel or maybe no release of the caliper.
There are valves in the ABS units which when activated by the brake computer and with the aid of the pump, restrict some of the brake pressure to that one wheel, and pulses the pedal thus not letting that wheel lock up. Kind of lets it spin.
The last part I tried before I installed the J55s was the ABS unit. My theory was that there might have been a weakness or something in the ABS pump unit that was absorbing the brake pressure and not putting full pressure at the calipers. Kind of like a spring or ballast that was not letting the M/C produce full pressure in the lines. So less pressure, poor braking. (Before installation I did check for any blockage, both OK)
But unless I installed a defective ABS unit, there was the exact same effect. I did not install a new unit and would hate to think this one had the exact same symptom. The ABS action and function of both pump units worked the same and normal.
1. 2nd owner, Z-52 auto trans, purchased in 1991 @ 23K miles. Brakes never "touch" by dealer, etc. Now have 105K miles.
2. From the getgo, brakes not up to my standards, with poor distance to stop. Pedal always "good" firm, not spongy. Both my 62 Vette with non-OEM front disc brakes (70's era big Chevy calipers with stock 62 drums in rear) and my Dodge Hemi Magnum stop much better! The 87 ABS has always preformed correctly (hammering ABS when trying to stop on ice slick road - Chicago area, not FL). ABS function is not an issue with this Vette - it does what it should, but not "often" now that we are here in FL.
3. Replaced all pads (rotors in great shape, so no change), no essential change in stopping distance. Several different pads tried over the years. Never wore a pad out, just want to try the next best, greatest pad to see if they might just be the answer - Nope!
4. Also change to the "upgrade" bias spring, although it was identical to the one I removed (coil wire dia., number of coils, etc.), and made no difference.
5. Replaced front rotors and calipers with J55 parts. Braking much improved, but still not "great". Note that some of the J55 braking improvement is due to increased leverage of rotor dia. increase, and some due to 2 piston calipers increasing effecting clamping force. Also "think" that the J55 is a stiffer caliper. Stiffer in the sense that it does not bow outward from clamping force at a lower pressure like the original caliper. Have witnessed clamping force deformation on calipers, which is the limit to how much total force the caliper can exert on a rotor until it starts to deflect. Once deflection begins, you cannot exert any more on the rotor - all you are doing is trying to bend the caliper.
6. I have recently changed rear brake pads (again) to Hawks, and have seen no effective change in braking (fronts are currently Raybestos "premium" pads, but have a set of Hawks that I was going to try next). Have used several different pad sets with the J55 upgrade, including Praise pads. Essentially no real difference was ever seen including the OEM pads that were on the Vette originally. Only the J55 front upgrade made any significant difference. And they still are not as good as I want.
7. Have also witnessed the rear rotors' poor stopping power, when jacked up and supported at the rear spindles, auto trans in gear at idle, it takes a great amount of foot pressure to stop the rears from turning. This is not as it should be, and I feel is most of the issue. Simply it is a very small rear brake caliper on a small rotor that cannot even stop the wheels from turning, let alone help stop the vehicle.
My next "test" is to do a pressure check on both front and rear calipers, to verify that the correct brake pressure is reaching the calipers. Have done this before on other vehicles, and it can be enlightening (will tell if ABS is bypass some pressure due to a fault, or ?).
I have read "somewhere" that is was possible to change the rear calipers by installing the original 12" front caliper onto the rear brackets. Have never seen this done, or heard about it again. So I ask if anyone knows if it is possible. With or without a bracket change, adapting a larger caliper to the rears should help increase the rear braking. I understand the limits and reason for forward biasing of brake systems, but rear brakes that cannot even stop the rear wheels from turning is almost biased at 5% at best, when it should be closer to 30%. If I find that the rears are too effective, I can always add an adjustable proportioning valve.
Thanks,
Plasticman
Last edited by Plasticman; Oct 31, 2007 at 11:16 PM.
Agree with your whole post. We have paralleled many efforts and feel like I’m looking in a mirror.
As for the rear brakes, always felt they were ineffective. The emergency brake is a joke in regard to stopping the car in any kind of emergency, just no power at all. I know its a parking brake, but compare to other cars.
But I pose some questions for thought. How could these cars have been sold with brakes as poor as they are. And, if the brakes were good when sold what could have changed over the years.
I believe the J55s are a stiffer caliper which I do think helps. But the 12 inch system has the same piston diameter as the 13 inch system calipers. Bigger pads might help also to take advantage of the increased surface area.
I also think the increased diameter and leverage is a major factor in the increased performance of the J55 system. But the kicker is, my Datson 1979 280ZX has 10.5 inch rotors and the brakes will put you thru the windshield.

It was pointed out in a few previous posts about part substitution over the years. I don’t think the parts of today are inferior to the past. I have been buying the basic brakes parts pads, rotors, m/c rebuild kits from Autozone and the rest for 25 years for the Datson and no matter what I do the brakes are always great, I can’t screw it up. The brake system just works.





















