C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Cylinder Head Install

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Old May 26, 2009 | 05:49 PM
  #41  
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Originally Posted by SunCr
They're the same (all heads are) and only go on one way. Left side threaded port was used for (optional) fan switch '87 - '89. Right for the Temp Gage Sender.
Yep that's what I've got. Moving on to rockers and exhaust now. I marked the balancer for the 4 locations so it should make the valve adjustment more precise.

What about lifter height changes considering the engine as been down for 3 weeks! There hasn't been oil flowing to pump them up. I'm pretty certain these are hydraulic lifters. Do I need to factor that in on the adjustment?
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Old May 26, 2009 | 05:53 PM
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Originally Posted by Dolfan
Yep that's what I've got. Moving on to rockers and exhaust now. I marked the balancer for the 4 locations so it should make the valve adjustment more precise.

What about lifter height changes considering the engine as been down for 3 weeks! There hasn't been oil flowing to pump them up. I'm pretty certain these are hydraulic lifters. Do I need to factor that in on the adjustment?
No. You are adjusting them to zero lash (PLUS 1/2 TURN OR SO), and the plungers don't change height if the lifters bleed down.
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Old May 27, 2009 | 09:48 PM
  #43  
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OK, making progress

Heads on, exhaust manifolds on loose, 2 1/2 Y-pipe on loose, and rockers in place not adjusted.







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Old May 27, 2009 | 11:48 PM
  #44  
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the only heads that I know of are 84 - 86 e heads where accessory bolt holes are drilled on one end only. your alum. heads are non specific. Those rockers and exhaust look great.
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Old May 29, 2009 | 12:56 AM
  #45  
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Originally Posted by Pete K
Bolts act as springs. When torqued (within their limit), they stretch. When they are loosened, they return to their origional size.
You don't need bolts, unless yours were compromised.

If you choose to buy new bolts, they must be torqued, and loosened 3x to proprly roll in the threads.
Pulling them out of the package, and torquing them to spec will not allow for full torque value.
Save your money for beer.
Just to be clear, the stretch comment above only applies to bolts that are not TTY (torque-to-yield) correct? And, are you saying all C4 vettes use standard vs TTY head bolts (or is this comment aimed specifically at the OP's model year)?

gp
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Old May 29, 2009 | 09:08 AM
  #46  
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Originally Posted by GREGGPENN
Just to be clear, the stretch comment above only applies to bolts that are not TTY (torque-to-yield) correct? And, are you saying all C4 vettes use standard vs TTY head bolts (or is this comment aimed specifically at the OP's model year)?

gp

Yes.
I am not saying all c4 vettes used "normal" bolts. I am unclear exactly when GM went to the TTY head bolts on small block chevy. I think it occurred in 1997 for the ls1, but just a guess on my part.
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Old May 29, 2009 | 02:47 PM
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when you grind the valve covers for clearance be careful that magnesium dust can burn you really bad if it ignites.
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Old May 29, 2009 | 03:26 PM
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Originally Posted by jeffp1167
when you grind the valve covers for clearance be careful that magnesium dust can burn you really bad if it ignites.
Yeah, saw a posting about that, I'm not sure what I'll use to get into the cover and cut down the drop tabs, I guess a dremmel with a cut off disc. Can't fit my air cut off tool in there.
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Old May 29, 2009 | 03:35 PM
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Originally Posted by Dolfan
Yeah, saw a posting about that, I'm not sure what I'll use to get into the cover and cut down the drop tabs, I guess a dremmel with a cut off disc. Can't fit my air cut off tool in there.
at least buy yourself some welding gloves before you attempt it.
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Old May 29, 2009 | 04:22 PM
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Originally Posted by jeffp1167
at least buy yourself some welding gloves before you attempt it.
Got gloves.

Last edited by Dolfan; May 29, 2009 at 05:53 PM.
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Old May 30, 2009 | 02:06 PM
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OK, got the plugs in some of the coolant hoses on the bottom and dropped on the intake, that went better than I thought it would not that bad a job.

I put the distributor in but I'n not 100% on the position, The engine is at TDC for #1 and it should be pointing between 5 and 6 o'clock looking at the motor from above.

Can anyone offer their opening from the picture if they thin this is right.





Is there any way to confirm that you are in the right slot of the distributor other than firing it up????
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Old May 30, 2009 | 02:24 PM
  #52  
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Remember that a four stroke is at TDC twice. You must be at TDC on the compression stroke. IE both valves closed.

Originally Posted by Dolfan
OK, got the plugs in some of the coolant hoses on the bottom and dropped on the intake, that went better than I thought it would not that bad a job.

I put the distributor in but I'n not 100% on the position, The engine is at TDC for #1 and it should be pointing between 5 and 6 o'clock looking at the motor from above.

Can anyone offer their opening from the picture if they thin this is right.





Is there any way to confirm that you are in the right slot of the distributor other than firing it up????
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Old May 30, 2009 | 03:26 PM
  #53  
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Originally Posted by Pete K
Yes.
I am not saying all c4 vettes used "normal" bolts. I am unclear exactly when GM went to the TTY head bolts on small block chevy. I think it occurred in 1997 for the ls1, but just a guess on my part.
You are correct Pete. Except I'm pretty sure the LT5 used TTY bolts (I'm sure if I'm wrong a ZR1 guy will correct me) which I know has little relevence to this particular thread.
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Old May 30, 2009 | 04:48 PM
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Originally Posted by MK 82
Remember that a four stroke is at TDC twice. You must be at TDC on the compression stroke. IE both valves closed.
I'm 99.9% sure I am at TDC of the compression stroke, I took special care to always rotate the motor two full turns and return it to TDC #1.

I'm just trying to make sure I've got the dizzy right!
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Old May 31, 2009 | 04:02 PM
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Originally Posted by MK 82
Remember that a four stroke is at TDC twice. You must be at TDC on the compression stroke. IE both valves closed.
thats where mine points for #1 ... just turn motor over till #1 intake valve starts to open. then by hand turn crankshaft clockwise till the timing mark lines up with "0" even if it's off the distributor can be pulled easily with everything together. Oh and make sure you connect that 4 wire EST connector before you put more together it was buried on my 90 and real hard to reconnect after it was all back together.
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Old May 31, 2009 | 05:31 PM
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#1 on the dizzy is completely variable based on where you install the cap and put the #1 plug wire. It could be anywhere.

If the motor is at TDC #1 then install #1 where the rotor is pointing. If you want to have #1 somewhere else, pull out the dizzy, rotate the pointer and install again.

If you need to verify TDC there are tips mentioned here, but it sounds like you are sure of where it is.
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Old May 31, 2009 | 07:38 PM
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I think I've got it right, I still had the cap with the wires to the driver side clinder attached. From that I could determine which wires were 1,3,5,7. So I put the cap on and put a mark at the bottom of the dizzy body right at the #1 post. Then I lined up on this. I think I may have been off one tooth in my previous install.

We'll find out when I fire it I guess!

Disappointing weekend progress, didn't get much done!!!!!! And now I've misplaced the fuel rail bolts, figured that out about 2 hours ago!!! Any one no the size in case I need to replace?
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Old Jun 1, 2009 | 01:59 AM
  #58  
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make sure you check all your fuel rail O-rings and diaphram before installing it ..... just cheap insurance. ... Oh and plug the IAT sensor in under the plenum before you bolt it on cause it is a bitch to plug the harness in if you forget.
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Old Jun 1, 2009 | 11:15 AM
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I think the fuel rail bots are M8x1.5 s... I think. Just bring one of the ones you still have in to the hardware store to check.
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Old Jun 1, 2009 | 11:54 AM
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Originally Posted by USAsOnlyWay
I think the fuel rail bots are M8x1.5 s... I think. Just bring one of the ones you still have in to the hardware store to check.
If I had one that would be a great plan I lost all four! I think folks have given me the right spec and I can pick some up tonight to try.
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