C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

hooker headers leaking

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Old May 10, 2011 | 03:34 PM
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Default hooker headers leaking

I am thinking the headers on the vette are not staying tight... I dont want to over tighten.. anyone have any advice?
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Old May 10, 2011 | 04:03 PM
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They make locking header bolts. They are rather expensive compared to regular bolts, but work well. I forget the various brand names, but do a search for "locking header bolts" and you should be able to find a few brands. The only other alternative is thread locker, which probably isn't a good idea. I had a set on my '69 Camaro and never had any problems after changing.
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Old May 10, 2011 | 05:22 PM
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thnx man!
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Old May 10, 2011 | 05:23 PM
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do i have to worry about torquing them down too much (stripping it out)?
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Old May 10, 2011 | 05:45 PM
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if you havent....yet....you need to run a brace from each header to something solid, like a bellhousing bolt, on each side of the engine. it will keep the vibration from shaking them loose. ...no school, like old school
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Old May 10, 2011 | 06:55 PM
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Originally Posted by Domindart
do i have to worry about torquing them down too much (stripping it out)?
You've obviously never had to remove a broken exhaust bolt from a head before, let alone drill and retap a stripped bolt hole. Yes, you do have to worry about torquing too much. It looks like the Stage-8 locking bolts I used are now about $45 a set. You can try Locktite on them instead, but if you ever have to take them out again, you might be in for trouble, so if you do, be frugal with the application (just a couple of threads on one side of the bolt). Look for the kind that's designed for reuse and hopefully, high temp.

If I were you, I'd just keep tightening them until you can afford the locking ones. Unfortunately, not all of the bolts are prone to backing out, but they only sell the locking bolts in a complete set. It would be nice if you could just buy what you need.

Last edited by bsmutz; May 10, 2011 at 06:58 PM.
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Old May 10, 2011 | 09:07 PM
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I had problems with the headers leaking on my 1974 Pantera. I got smarter and bought some gaskets from a racing shop that were very thick and meant to do a 50% crush. I also used the locking header bolts. I tightened them down as much as I could get them, ran the car, tightened them again, then did it a couple more times. I then installed the locks on the bolts and have had no problems.
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Old May 11, 2011 | 11:48 AM
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Originally Posted by bsmutz
They make locking header bolts. They are rather expensive compared to regular bolts, but work well. I forget the various brand names, but do a search for "locking header bolts" and you should be able to find a few brands. The only other alternative is thread locker, which probably isn't a good idea. I had a set on my '69 Camaro and never had any problems after changing.
also available in stainless and various lengths for a few more bucks. You tighten these up like regular bolts then crank the inner threaded stud portion which spreads the ends of the header bolt(s) inside the head "locking" everthing in place.

http://www.summitracing.com/parts/PHP-20003/?rtype=10

I would also recommend that you check to see if your exhaust mounts are all still intact. An exhaust system that is not properly supported will work/shake most header mounting hardware loose.

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Old May 11, 2011 | 05:24 PM
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Originally Posted by engle1147
also available in stainless and various lengths for a few more bucks. You tighten these up like regular bolts then crank the inner threaded stud portion which spreads the ends of the header bolt(s) inside the head "locking" everthing in place.

http://www.summitracing.com/parts/PHP-20003/?rtype=10

I would also recommend that you check to see if your exhaust mounts are all still intact. An exhaust system that is not properly supported will work/shake most header mounting hardware loose.

may try those bolts thnx, they will come out if needed right?

Im wondering if scraping the bottom exhaust on speedbumps etc would make the headerbolts loose..
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Old May 11, 2011 | 05:58 PM
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Originally Posted by Domindart
may try those bolts thnx, they will come out if needed right?

Im wondering if scraping the bottom exhaust on speedbumps etc would make the headerbolts loose..
yep - once tight just back out the inner stud a turn or 2 then spin the whole bolts out like normal. These grab pretty well on partially "stripped out" threaded holes as well.


If your hitting the exhaust on stuff when your driving then that may be a problem....once you get the headers secure and if you continue to hit "stuff" you may bend or break something else.
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Old May 13, 2011 | 01:15 AM
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I try not to hit but sometimes a bump or two on a speedbump
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Old May 13, 2011 | 05:04 AM
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Dont crank down those header bolts just snug them up then once warm check them, if slightly loose slightly snug it up. Typically just use antizeize on the threads.

Some like the copper header gaskets, never tried them myself hear they are good stuff. Usually just use FelPro or have even used stock manifold gaskets and worked fine.
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Old May 13, 2011 | 09:46 AM
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I had good luck going from 3/4" to 1" bolts. I was hoping the extra threads would help keep their torque and apparently they did. I also had the best luck with the Felpro 1406. Copper and Percy's soft aluminum both leaked for me.
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Old May 13, 2011 | 02:45 PM
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There's a place in Gettysburg,Pa. called Totally Stainless that has great locking Header bolts. The underside of the bolt head is serrated and there is a small flat serrated washer under it. They work great. I just snugged them a little after warm up and used some Anti seize on em. www.totallystainless.com Pipe
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Old May 16, 2011 | 01:49 AM
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thnx fellas or ladies.

I think I hear a small tick sometimes when I accelerate.. not sure if its the damn headers or what but its been a bitch , these headers.. lol
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Old May 16, 2011 | 12:32 PM
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Try using a bead of the red silicone on both sides of the port on a Fel Pro Gasket. Pipe
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Old May 16, 2011 | 04:02 PM
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not to flog a dead horse, and , dont know bout nowdays but hooker's used to be famous for thin flanges ,only thing worse was heddmans, used to havta run a brace from a collector bolt to anyplace close on the eng/trans so that they would move with the engine and wouldnt rock back and forth and come loose. over time it warps the flanges and you get flange leaks. used to weld another flange on each side to stiffen them up, the other option is to buy good headers, with nice thick flanges, the time you spend fixin you couldve been drivin
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