LTCC Conversion
This is what I did. After looking everywhere it occurred to me these are the best pics I have of the coil mounting and probably don't have good shots of them in the car.
The brackets are 16ga steel and attach to the valve cover bolts with some stainless washers and 1/4" tall stand-offs. I'm fairly certain the air tube will get in the way with them in this location. There's also a bracket welded on the back that connects to the intake with the injector cover standoff stud. After getting the engine in I found the odd bank bracket needed to be moved forward about 3/4" to avoid hitting the wiper motor.
The injector covers did fit with this setup, but I've since installed shaft mount rockers that required a 3/8" spacer be bonded to the heads so the stock valve covers could be used. Instead of making new coil brackets I simply added a 3/8 spacer to the bolts that fasten the inner brackets to the intake.
I do get a tiny bit of oil seepage around the spacers, but it's easier to wipe it off every 3-4 months then to fabricate sealed top studs.
This setup is using my DIY Arduino based controller. Info can be had here [link].
Do you feel it made the car a little more reliable? Obviously tune ups will be a breeze now, but do you feel more comfortable driving the car?
I would like to take my 94' on long trips, and recent opti troubles in the past have sort of made me second guess everything. I even considered letting the car go and moving on to a C5/6. I just really love this car, and I feel the LT1 is an excellent motor, and extremely stout. I get nothing but compliments on it, it's part of the family now, and most importantly it was my first Corvette. It is easy to work on, and every time I have had it apart (oil pan gasket replacement/intake manifold leak) I can't help but notice how clean and fresh the engine is on the inside. I feel like the engine itself will last forever, it doesn't smoke, leak, or burn any oil between changes.
The LTCC system still relies on the optical trigger within the optispark, that is fine, I have accepted that. But, by removing the high voltage aspect of the optispark distributor, does it really make it more reliable? I have a good working vented optispark in my 94' right now from Petris Enterprises, but I can't help but wonder if taking the "spark" out of the optispark and using a coil per cylinder system would be more reliable? It makes sense that if you remove the high voltage from the unit it should, in theory, prolong the life of the optical sensor by a long shot.
I know it is a little on the expensive side but I have done plenty of research on how to install it and it seems very straight forward, I have no problem making my own coil brackets if need be and cutting custom spark plug wires.
Anyone have any input? Am I sort of chasing my own tail here? Should I leave well enough alone with my new Petris unit? Bogus, if you are out there please chime in!
Thanks guys,
Patrick
Drilled out the three little holes... added the little plastic thingys... did all the epoxy... drilled out and heat welded in the vent for the cap...
Looked GREAT!
When I removed it 110k miles later, all three of the holes were no longer connected, the line had been cut by the serp belt somehow, and the vent to the opti itself has broken off due to oil contamination.
In short, nothing that is added to the cap is all that good and won't hold up.
I then bought a Dyna-Spark, but he is having issues with sensors failing... I now have a 96 long block in there, so I have Gen II opti, cleaned it... removed the cap and rotor, tossed on the aluminum cover from the Dyna-Spark and pickled the bastard with Copper RTV... That's been 2 years and nearly 20k miles ago. And it is vented...
Optis have several layers of failure possibilities. In my opinion here are the three most common.
First and foremost is coolant contamination. An EWP conversion solves this.
Second is oil contamination. Anyone who replaces an opti without replacing the oil seals is asking for trouble in the same way my daughter's bone-headed boyfriend would change his oil without changing the filter. Why, why, why?
Third is the optical sensor which has layers in and of itself.
Having owned several brands of optis I can say with certainty these sensors are not all created equal. The Delphi base I bought from Rock Auto had a completely different sensor than the cheap remanned Delco it was replacing. The thickness and offset of the sensor was such that the Mitsubishi J520 sensor wouldn't fit without milling the base and adding spacers.
These sensors can also fail from excess heat. The phototransistors degrade with prolonged heat exposure and the switching speed of the transistors change over time, causing a loss of high res signal. There's a lot of signal conditioning going on inside these sensors as well, and all these contributors can add up.
I've also personally caused a broken solder joint by beating the hub out of my opti base without first removing the sensor. I then dismantled the sensor to see how it was built, and I can say with certainty the possibility exists for cold solder joints failing from thermal cycling.
Long story short, when compared to a hall effect sensor used in everything made since, the optical sensor is problematic. Because Mitsubishi stopped making the OEM sensor long ago, I highly suspect that the majority of remanufactured optis that are widely available contain the original aged sensor, or sub-standard chinese knock-offs. I've found the AIP Electronics reproduction part to be the most reliable piece hands down.
Though a 411 conversion is certainly superior to the stock LT-1 PCMs, converting to OBD2 isn't a direction I'm willing to go with this car mainly because I enjoy using eehack far too much. But it's the only option that takes the J520 optical sensor out of the picture.
the long bolts it has since be refined.
Now I never owned anything with an LT engine. Mine's an 84 that I LS swapped. I love the coil on plug ignition for tuning and for nitrous. It's been 100% reliable.
But after reading all the opti horror stories on the forum over the years I don't think I would mess with it personally. If I couldn't LS swap it I would absolutely put LS coils on it.
i want to note that i am now converting to LTCC , because I am worried about the spark blowing out at high rpm’s with the boost (and nitrous) i plan on running in my 383 splayed main i am having finished up. Those are concerns i have even with an msd-6
so i have bought a used ltcc at half price and will be using it, alongside the stock 1993 ecm - modified for boost





Now I never owned anything with an LT engine. Mine's an 84 that I LS swapped. I love the coil on plug ignition for tuning and for nitrous. It's been 100% reliable.
But after reading all the opti horror stories on the forum over the years I don't think I would mess with it personally. If I couldn't LS swap it I would absolutely put LS coils on it.
The Best of Corvette for Corvette Enthusiasts
the long bolts it has since be refined.









