C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Angled plug vs straight plug heads prob

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Old May 27, 2024 | 12:57 PM
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Default Angled plug vs straight plug heads prob

Woke up this morning jazzed that I would have the 89 Vette back on the road after being down for 2 Months.

I finished the engine I was rebuilding and I topped it off with a set of AFR enforcer 195 angle plug heads. I am using stock manifolds. I got the angle plug heads because the stock heads had the spark plugs going in at what looks like an angle so I figured "angled plug" is what I needed.

Well got the engine back in the car, got the distributor on and went to put in the spark plugs and the plugs hit the exhaust manifolds, I can't even screw them in. The "angle" on the AFR heads is much more dramatic than on the stock heads and it angles down instead of just angling away from the exhaust port.

Now I am at a loss for what to do. Will "straight plug" heads work? Should I recondition my stock heads? Are there any manifolds that will fit a Corvette and work with these heads?

While I am at it, do I need to pull the engine out again to swap the heads (I used studs when Installed the heads)?

Lousy day :-(

Last edited by auburn2; May 27, 2024 at 01:03 PM.
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Old May 27, 2024 | 01:54 PM
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I have an older version of the AFR 195 angle plug heads and they fit perfect with the original shape headers. Not sure what AFR changed-I would give them a call first and run it by them. You do need angle not straight plug to make things work easier. I would not keep the stock heads. If you need to pull the heads it's easily done without pulling the engine-just pull the studs-dont try to lift the heads off the studs. That does suck!
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Old May 27, 2024 | 03:11 PM
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Originally Posted by drive it
I have an older version of the AFR 195 angle plug heads and they fit perfect with the original shape headers. Not sure what AFR changed-I would give them a call first and run it by them. You do need angle not straight plug to make things work easier. I would not keep the stock heads. If you need to pull the heads it's easily done without pulling the engine-just pull the studs-dont try to lift the heads off the studs. That does suck!
Do you still have a heat shield on your header? Also is yours an 89 or a different year?

Last edited by auburn2; May 27, 2024 at 03:31 PM.
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Old May 27, 2024 | 05:40 PM
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Mine is an 86, so same design as 89. My headers are actually bigger primary pipes with the old heat shields streched over them.
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Old May 27, 2024 | 06:50 PM
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Thanks. Did you buy your headers somewhere or modify the stockers?

I am going to pull the heat shields off tomorrow and see if that makes a difference. If it does, I will probably send the manifolds out to be coated and go without shields. If it still interferes I will probably call AFR for their advice.

I might also try some headers for a 92+ and see if I can get a local shop to weld the EGR flange on to them if the plugs fit.

I don't want to buy another set of heads and I really don't want to pull the engine again. I am doubtful I can get all the studs out with the heads on.

Last edited by auburn2; May 27, 2024 at 07:04 PM.
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Old May 27, 2024 | 08:18 PM
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Have you tried installing a "shorty" spark plug like the Accel 0416S. I believe the "S" stands for short. They're designed to clear aftermarket heads/headers.

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Old May 27, 2024 | 10:53 PM
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No I have not thought of this, but I will try it.

Thanks!
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Old May 28, 2024 | 12:47 PM
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Originally Posted by auburn2
Woke up this morning jazzed that I would have the 89 Vette back on the road after being down for 2 Months.

I finished the engine I was rebuilding and I topped it off with a set of AFR enforcer 195 angle plug heads. I am using stock manifolds. I got the angle plug heads because the stock heads had the spark plugs going in at what looks like an angle so I figured "angled plug" is what I needed.

Well got the engine back in the car, got the distributor on and went to put in the spark plugs and the plugs hit the exhaust manifolds, I can't even screw them in. The "angle" on the AFR heads is much more dramatic than on the stock heads and it angles down instead of just angling away from the exhaust port.

Now I am at a loss for what to do. Will "straight plug" heads work? Should I recondition my stock heads? Are there any manifolds that will fit a Corvette and work with these heads?

While I am at it, do I need to pull the engine out again to swap the heads (I used studs when Installed the heads)?

Lousy day :-(
stock exhaust manifold choke at collector. they are a pie shape and have a much smaller CSA than the tube does. tube flows about 165cfm and at collector they flow 110cfm. at least on my 84 and these look the same. your afr heads flow up to 197cfm exhaust. I went with long tube coated headers. I think doug's and hooker make shorty headers, but I can't confirm that they fit.
89-91 Headers / Exhaust Manifold - Modified Ceramic Coated With AIR (ND) (corvettecentral.com)
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Old May 28, 2024 | 07:31 PM
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I found a post about differences in the early and late L98 manifolds. Even though they look similar, the earlier manifolds are shaped differently and quite a bit bigger. Maybe the spark plugs would fit with the earlier manifolds.

exhaust manifold comparison - CorvetteForum - Chevrolet Corvette Forum Discussion

Last edited by auburn2; May 28, 2024 at 10:20 PM.
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Old May 28, 2024 | 09:25 PM
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Originally Posted by auburn2
I found a post about differences in the early and late L98 manifolds. Even though they look similar, the earlier manifolds are shaped differently and quite a bit bigger. I wonder if the spark plugs would fit with the earlier manifolds.

exhaust manifold comparison - CorvetteForum - Chevrolet Corvette Forum Discussion
86-91 Corvette C4 Driver Left Exhaust Manifold Assembly OEM 5.7l Header W/air | eBay
this is what I'm talking about. at collector. it's one of the images. I only have 1984. 1.5" od tubing. calculate the area of pie shape and times it by 115 to get cfm.
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