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2004 C5 Clunk.

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Old Jan 19, 2011 | 12:20 AM
  #21  
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Originally Posted by Kale
Is your car lowered? Do you have an aftermarket exhaust?
Stock height. Yes, after market mufflers. Very quiet though......
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Old Jan 19, 2011 | 12:26 AM
  #22  
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Originally Posted by CatCam
Well - I have a 2004 as well and I was getting a "Clunk" everytime I hit a bump.....

Checked EVERYTHING......


Culprit?? -- The 4 Freakin' lifting pucks I had in the back storage bin of the car! DOH!
lol...... I have nothing back in the holes except a sub which is absolutely secure. I bought the car two years ago to drive to Bowling Green. It had 1800 miles. The car was perfect. The man I bought it from was dieing. I noticed a slight noise then but nothing that bugged me. It's gotten very bad. I've had it at Spring Mountain and have drag raced it. I have a nitrous set up, but have it mounted in a very secure manner. I've double checked all after market things I've done including the HID boxes in the headlight holes. Nutten.....

Last edited by vetten76; Jan 19, 2011 at 12:36 AM.
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Old Jan 19, 2011 | 12:28 AM
  #23  
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Originally Posted by sweet97c5
Find a shop that have"chassis ear".Will help narrow down location of noise.Good luck
I did that. Top Flight Corvette charged me $100.00 to tell me it was the rack & pinion. I had the rack replaced. Did nothing......
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Old Jan 19, 2011 | 12:32 AM
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Originally Posted by Got uid0
I have a similar noise it happens over bumpy roads sort of like a piece of metal rattling loose against sheet metal.

Not sure if it is the welding above the gas tank issue. I also have a clank noise after going into reverse and stopping suddenly shifting weight.

I am curious if it is a wheel bearing.
I've not herd about anything above the gas tank. I will say this. My Corvette shop broke my Trans housing at 15,000 miles and now I have a trans from something else. The entire rear end has been removed three times. However, the noise has stayed the same. (I have had the worst luck with this car) I thought about and checked the wheel bearings on all four corners as well. It does sound like that. Everything was tight and smooth. I will be checking the emergency brake assembly this weekend.
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Old Jan 19, 2011 | 12:34 AM
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Originally Posted by Got uid0
I have a similar noise it happens over bumpy roads sort of like a piece of metal rattling loose against sheet metal.

Not sure if it is the welding above the gas tank issue. I also have a clank noise after going into reverse and stopping suddenly shifting weight.

I am curious if it is a wheel bearing.
By the way, that sounds like ujoints to me. I and all the shops checked mine. Their fine. I thought drag racing might have been the problem. Naaaaaa... Keep em coming.... Thanks.....
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Old Jan 19, 2011 | 08:53 AM
  #26  
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I have replaced my:
swaybars, endlinks, rotors, calipers, brakes, brake lines, springs. No help.... I'm thinking I need to check my tunnel plate, see if it binds when going over a speed bump or whatever, I need to get under there and check it, will try to do that this week.

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Old Jan 19, 2011 | 12:12 PM
  #27  
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Originally Posted by kasper-pA-
I have replaced my:
swaybars, endlinks, rotors, calipers, brakes, brake lines, springs. No help.... I'm thinking I need to check my tunnel plate, see if it binds when going over a speed bump or whatever, I need to get under there and check it, will try to do that this week.

We checked the plate on Monday. All was tight. Is there anything above that plate? It would nice to be able to ask GM about it but I suppose that that would open a can of worms for them.....
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Old Jan 19, 2011 | 01:09 PM
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Most likely:

There is a noise that will come from corrosion buildup on the spindles. It will make a click or clunking sound mostly from the right side but both are affected. The fix basically involves removing the spindle nut, pushing the spindle back a fraction of an inch or so and cleaning them up with PB Blaster or similar then lubricating the contact points on the inboard side with a motorcycle chain lub and then retorque the nuts. Specs and notes and pictures are in the post. Takes about a hour to fix.

Here's the link: http://forums.corvetteforum.com/c5-t...-bearings.html

Scroll down to the last post by jbauch357 page one and then go to page two for more pictures and steps.

You don't need to replace the spindle nuts, they are not single use only. They are made with interference and it takes effort to remove them and install them.

This service last about a year, I just did mine again last weekend, as the clunking sound comes back as corrosion builds up again.
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Old Jan 19, 2011 | 01:37 PM
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Later version from the stickies where jbauch357 now recommends using grease on the inside.

http://forums.corvetteforum.com/c5-t...-thread-2.html

post 32

also.

Originally Posted by Z06forGM
Your axle nuts need to be tightened. 99% of the ones i worked on had nuts that backed off. We never had to add the grease, but i suppose it can't hurt.
So you might well get away with simply tightening the hub nuts up.

If you do decide to grease the inner splines and mating face, also re-torque your sway bar + sway links when you've got the car lifted up as this is also a problem associated with rear end noise.
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Old Jan 19, 2011 | 02:46 PM
  #30  
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Use the Sherlock Holmes method. When you have eliminated all the possibilities then the impossible must be considered. Or something like that. I had a clunk on my 65 Impala that drove me nuts and it was a loose windshield wiper motor......just throwing stuff out there. Also you might want to see a doctor......Not saying it's in your head but an MRI every now and then is a good thing..JK.
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Old Jan 19, 2011 | 02:53 PM
  #31  
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This thread made me get up under my car and start poking around again yesterday. I wasn't able to find anything. (Mine has had the spindle cleaning done.)

I noticed one of the screws in the wheel well liner had ripped out of the car.

That's made me think - what if it's body related?
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Old Jan 19, 2011 | 06:58 PM
  #32  
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Originally Posted by Jet-Jock
Most likely:

There is a noise that will come from corrosion buildup on the spindles. It will make a click or clunking sound mostly from the right side but both are affected. The fix basically involves removing the spindle nut, pushing the spindle back a fraction of an inch or so and cleaning them up with PB Blaster or similar then lubricating the contact points on the inboard side with a motorcycle chain lub and then retorque the nuts. Specs and notes and pictures are in the post. Takes about a hour to fix.

Here's the link: http://forums.corvetteforum.com/c5-t...-bearings.html



Scroll down to the last post by jbauch357 page one and then go to page two for more pictures and steps.

You don't need to replace the spindle nuts, they are not single use only. They are made with interference and it takes effort to remove them and install them.

This service last about a year, I just did mine again last weekend, as the clunking sound comes back as corrosion builds up again.
This is a good one. I drove the car today. At 55 and above, no noise. It's really bad at low speed. I swear it sounds like a caliper, so perhaps the spindle is the problem. It's a no cost try and I want to have the wheel bearings in my hand as well. There is no play from the wheels, but......... Thanks for this
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Old Jan 19, 2011 | 07:02 PM
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Originally Posted by rkboz
Use the Sherlock Holmes method. When you have eliminated all the possibilities then the impossible must be considered. Or something like that. I had a clunk on my 65 Impala that drove me nuts and it was a loose windshield wiper motor......just throwing stuff out there. Also you might want to see a doctor......Not saying it's in your head but an MRI every now and then is a good thing..JK.
The owner of the shop that worked on my car on Monday told me that a few years ago he was restoring a 1965 something..... He had a clunking noise that he just couldn't find. During the restoration, he took apart a body panel and found a piece of 2X4 that was signed by the guys on the assembly line and placed inside the body structure. I know this sounds like one of those car folk lore stories, but that's what he told me. He said he passed it along to the new owner... Think I have a piece of wood somewhere? lol....
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Old Jan 19, 2011 | 07:25 PM
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Originally Posted by vetten76
This is a good one. I drove the car today. At 55 and above, no noise. It's really bad at low speed. I swear it sounds like a caliper, so perhaps the spindle is the problem. It's a no cost try and I want to have the wheel bearings in my hand as well. There is no play from the wheels, but......... Thanks for this
Yeah it sounds like a suspension component is loose, but it is just the two parts making noise.

Last edited by Jet-Jock; Jan 19, 2011 at 08:10 PM.
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Old Jan 19, 2011 | 07:40 PM
  #35  
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subscribed, VERY interested in this topic

do you think a small keychain camera taped to various underbody locations and recording the clunking sound would help you "zone in" to the problem?

http://www.youtube.com/watch?v=FoY9lHjuRGA

they are like $5 on ebay

just an idea...good luck
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Old Jan 19, 2011 | 07:56 PM
  #36  
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Originally Posted by vetten76
By the way, that sounds like ujoints to me. I and all the shops checked mine. Their fine. I thought drag racing might have been the problem. Naaaaaa... Keep em coming.... Thanks.....
C5/C6 Corvettes do not have U joints. The Torque tube has a heavy duty rubber coupler on the front and a heavy duty rubber coupler on the rear of the propellor shaft inside the torque tube to dampen drive train loading. No way to check them without removing the drive train.

Each rear wheel is connected to the rear end thru a half shaft. On each half shaft are two rubber boots that contain a constant velocity joint coupling. Each CV Joint contains six large ball bearings that ride in six precision machined slots.
The CV Joints very very seldom fail unless the rubber boot is damaged and dirt gets into the CV Joints. There should not be any lost motion between the CV Joint and the rear end.
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Old Jan 19, 2011 | 08:46 PM
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Originally Posted by Got uid0
C5/C6 Corvettes do not have U joints. The Torque tube has a heavy duty rubber coupler on the front and a heavy duty rubber coupler on the rear of the propellor shaft inside the torque tube to dampen drive train loading. No way to check them without removing the drive train.

Each rear wheel is connected to the rear end thru a half shaft. On each half shaft are two rubber boots that contain a constant velocity joint coupling. Each CV Joint contains six large ball bearings that ride in six precision machined slots.
The CV Joints very very seldom fail unless the rubber boot is damaged and dirt gets into the CV Joints. There should not be any lost motion between the CV Joint and the rear end.
Really good info. I, as well as everyone else, grabbed the half shafts and gave them a shake. Of course, now I know how they work and what they look like thanks to Jet-Jock. Needless to say, there was no movement. By the way, I grabbed the handbrake while moving to see if there was any change. An emergency brake spring was suggested. No change. I'm going to try all suggestions given so far. It's amazing how loud the noise is. I keep looking at people on the sidewalks to see if they are looking at me due to the noise. None so far.... lol....
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Old Jan 19, 2011 | 08:52 PM
  #38  
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Originally Posted by vetten76
I have Hotchkis sway bars and they are tight. The mounts and rubbers have been triple checked. Keep em coming!
Careful on this one. Are they adjustable heim joint end links? How aggressive is the angle on them?
Are you getting it when on irregular pavement and weight is being distributed around the different 4 corners of the car?

I think I just found mine and its that damn adjust heim joint end link.
I'll know this weekend.

They do make adjustable ball joint end links but your going to pay for them.
The last month I was working pretty hard at tracking down the factory vendor but never buttoned it up.
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Old Jan 19, 2011 | 08:54 PM
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Originally Posted by andrewdonald1
Careful on this one. Are they adjustable heim joint end links? How aggressive is the angle on them?
Are you getting it when on irregular pavement and weight is being distributed around the different 4 corners of the car?

I think I just found mine and its that damn adjust heim joint end link.
I'll know this weekend.

They do make adjustable ball joint end links but your going to pay for them.
The last month I was working pretty hard at tracking down the factory vendor but never buttoned it up.
I don't have the heim joints. The mounts are solid.
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Old Jan 19, 2011 | 08:54 PM
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Originally Posted by vetten76
I don't have the heim joints. The mounts are solid.
What condition are the ball joints in the end links?
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