Differential driver side leaking !!!
This is how I jack the car
Do I am ready to take the stud off yes or no?
I don't want to take the stud off then I can't put it back because the way I jack the car ...?
Last edited by link9a; Aug 1, 2022 at 06:21 PM.
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Is there any aftermarket stud to replace the OEM ?
Last edited by link9a; Aug 2, 2022 at 08:07 PM.
By the way do I need to torque the bolts for the cover than after that install the stud or no ?
Last edited by link9a; Aug 5, 2022 at 08:05 PM.
By the way do I need to torque the bolts for the cover than after that install the stud or no ?
From someone that has been there, here are a few assembly tips for you to get a fix the first time
Assembly aid to ensure you do not shave or damage the side cover “O” ring during cover install
Assembly Aid> Side Cover Dowels Pins
To reduce the risk of side cover “O” damage (pinching/cutting the “O” ring) and/or bolt hole to cover misalignment during installation of the side cover;
Make from bolts M8X1.25 X 80mm or equivalent. Cut the heads off the bolts, thread into the case “by HAND ONLY” slide cover on to the dowels and install the cover on the case.
See pics in this link C5 [PICS] Differential Clutch Packs Replacement Tips - CorvetteForum - Chevrolet Corvette Forum Discussion
Sealing the side cover;
Bulletin No.: 03-04-20-006
1997 - 2004 Corvette: Service Bulletin: Fluid Leak at Rear Axle (Replace Left Differential Side Cover 0-Ring and Left Axle Shaft Seal, Add Sealant to Side Cover Flange)
Sealing procedure
17. Loosen the nut retaining the transmission to the transmission LH mounting stud.
18. Install a second nut onto the stud.
19. Remove the stud from the differential cover.
20. Clean any dirt or debris from around the differential cover
21. Remove the bolts retaining the differential cover.
22. Remove the differential cover from the differential.
23. Remove and discard the 0-ring seal and the axle seal from the differential cover.
24. Clean the 0-ring sealing surface on the differential cover and the differential housing.
25. Install new 0-ring, P/N 89047953, to the differential cover.
26. Apply a continuous 3 mm (0.125 in) bead of sealant, P/N 1052942 (Canadian P/N 10953466), or equivalent, to the cover flange. >>>>Google the GM sealant P/N to find an equivalent.
27. Apply sealant around the bolt holes.
Keep sealant away from the 0-ring.
28. Install the differential cover to the differential.
29. Install the differential cover retaining bolts >>>just snug up these bolts.
30. Clean the excess sealant from the left cover/housing splitline.
31. Using two nuts installed on the stud, install the transmission mounting stud to the differential cover. (ensure you are not cross-threading this stud in the cover.
After confirming the stud is propery threading in the cover, torque the side cover bolts, clean the excess sealant from the left cover/housing splitline.tourque stud/nut
Next, crack open your favorite beverage and admire a job well done!
Cheers,
Goose
Last edited by 69; Aug 5, 2022 at 08:52 PM. Reason: type o

















