DSS Bullet Proof
http://forums.corvetteforum.com/c6-f...s-em-best.html
Frank & Lee over at the Drive Shaft Shop have been helping me with my C6Z06 YSi Project since I had decided nine second time slips were required while still rowing gears down the strip.
Consequently I have been spending hand over fist since my last track visit. Frank has been giving me a deep discount for the parts on my own car, so we have been working to together to build a "Bullet Proof" drive Line.
Since I literally split the trans and diff in half, Rodney @ RPM came to my rescue and donated some parts to keep me rolling.

I decided I would start off buying a ZR1 Case, which was not easy to get. Thanks again to Rodney.

He also knew I was running a Eaton LSD and recommended that I replace those shafts with Franks new 500M Chrome Molly output shafts.

My local trans guys Marty and Sasha helped me pioneer this bad boy, here are some pictures of the install.





And the almost finished product ...

we could not finish putting the pinion gear in because we needed a couple custom shims due to the ZR1 case change.
I also installed some other supporting mods to ensure everything is perfect.

Thanks to ECS for sending me down one of their custom Trans/Diff Braces !

More pictures soon to come !
I have a question though, you mentioned "Franks new 500M Chrome Molly output shafts"
Was the 500 a typo and meant to be 300M, or is there actually 500M shafts now?
I still have not posted pictures of the new coil over kit or T6060. The Best of Corvette for Corvette Enthusiasts
That is a badass setup. The pic comparing the ZR1 diff to the Z06 diff trips me out, considering the case differences between the Z06 and 06+ base diff, let alone the '05 one. Its nuts just how much more metal GM realized they needed to cast in for hardly over 50% more power than their original C6 car.
I hope it all holds up for you man. I can't see how anybod would be breaking 300M shafts to the point of necessitating 500M though to be honest. Something somewhere in there has to be giving up irrespective of metallurgy.
I run 300M in my rock rig that spins 40's, and a lot of fellow buddies run 44's and up on 300M joints/shafts behind built big blocks and turbo LSX's. Hardly ever see the 300M parts letting go even at that level.
Somebody somewhere with enough grey hair (no offense
) to be driving around in a ZR1 probably wishes it were an Auto anyways. Anybody know of a 6L or 4L swapped ZR1 yet?
Somebody somewhere with enough grey hair (no offense
) to be driving around in a ZR1 probably wishes it were an Auto anyways. Anybody know of a 6L or 4L swapped ZR1 yet?
hence the inquary...
Believe it or not, my little GTX35R turbo chargers on my C5 flow 75lb/min. Not bad for a T3/T4 
That is a badass setup. The pic comparing the ZR1 diff to the Z06 diff trips me out, considering the case differences between the Z06 and 06+ base diff, let alone the '05 one. Its nuts just how much more metal GM realized they needed to cast in for hardly over 50% more power than their original C6 car.
I hope it all holds up for you man. I can't see how anybod would be breaking 300M shafts to the point of necessitating 500M though to be honest. Something somewhere in there has to be giving up irrespective of metallurgy.
I run 300M in my rock rig that spins 40's, and a lot of fellow buddies run 44's and up on 300M joints/shafts behind built big blocks and turbo LSX's. Hardly ever see the 300M parts letting go even at that level.
I didn't have a choice on the "500m" shafts as Frank @ DSS now uses this latest material on all corvette output shafts. Rodney at RPM actually had DSS specially run these 500m shafts specifically for the Eaton HD Carrier seen above.
Bottom Line, I wanted to replace everything I could while she was apart.
I drive my car pretty much with the clutch, and throttle it only when I need to. It idles everywhere else. 30k miles that way on my Spec and no issues. Blown up a couple each of base and Z06 transmissions and differentials and the Spec has held up through all.

I then went on to push out 900rwhp and the clutch would slip on the dyno. It did seem to hold fine on the street as you can see in the pictures above. After I took it out and sent everything back to Spec, they actually took responsibility for the problem. There was a height error on the snap ring where the bearing rides the clutch fingures. They sent me a new flywheel, covered the clutch repair repair cost.













looks good !!




