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Shock Install process

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Old 03-01-2007, 01:58 PM
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gfacter
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Default Shock Install process

Hello All,

The UPS guy showed up with my Bilstein Sport dampers yesterday.

Does anoyone have a documented writeup with pics on installing new shocks on a C6? (am I asking for too much?).

I have done a few coilover sets on other cars, but like to have a shop manual handy with torque values and procedures etc.

Thanks,

George
Old 03-01-2007, 02:11 PM
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Try, http://pages.infinit.net/vette747/ShockInstall
this was posted by MYVetteBy25 on 1/2/07if you want to do a search PIcs and all. Hope this helps. Let us know how they work I may be interested in getting a set.
Old 03-01-2007, 02:39 PM
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Fantastic Thanks
Old 03-02-2007, 10:03 AM
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Anyone know exatly how you stack the rubber shims/washers?

Or do I just look at the OEM shock and copy it?
Old 03-02-2007, 10:13 AM
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One tip I've learned to make the install easier is to go buy some really LONG zip ties, them compress the shock and use the ties to keep them compressed until they are in position to start threading in the bolts. Then cut the ties to allow the shocks to extend to their normal length.

Tom
Old 03-02-2007, 04:18 PM
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I just purhased some 36" Zip ties, that should get the job done I imagine.
Old 03-03-2007, 10:25 AM
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Originally Posted by AFVETTE
One tip I've learned to make the install easier is to go buy some really LONG zip ties, them compress the shock and use the ties to keep them compressed until they are in position to start threading in the bolts. Then cut the ties to allow the shocks to extend to their normal length.

Tom
Figured this out on my own after hours of trying to get them out. The zip ties work GREAT!!!
Old 03-03-2007, 01:10 PM
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I found it much easier to remove the 4 bolts on the upper A-arm, the just pull the shock out. The mount at the bottom of the front Bilsteins needs to be twisted a bit to line up with the lower holes. (do this before you put the shock in place and re-bolt the upper A-arms
Old 03-03-2007, 07:36 PM
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The project is complete, I took a few pics and will work on a write up.

I got out for a 50 mile drive today and the car feels much better, however I also tried out my new wheels and Toyo RA'1s at the same time, the tires a big change.

As to the shock feel and damping, No more wallowing in fast corners, small bumps are smoothed out. To be fair I will put the Street wheels and tires back on and provide feedback.

Old 03-04-2007, 12:31 AM
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I used the factory ruhbers and bailing wire for compressing the shocks.
I noticed that using the Bilstein rubbers for the rear upper bracket forced the rubber to off center in the bracket when tightened. Didn't seat right IMO.
I used the factory rubbers on front and back.
Old 03-04-2007, 05:19 AM
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Originally Posted by gfacter
I found it much easier to remove the 4 bolts on the upper A-arm, the just pull the shock out. The mount at the bottom of the front Bilsteins needs to be twisted a bit to line up with the lower holes. (do this before you put the shock in place and re-bolt the upper A-arms


This was the route I took installing my Pfadt coil overs. Just remember: Some will have and some will not have extra shims/washers in the uppe A-Arms from the factory. Remember EXACTLY what was where and re-assemble exactly the same and use the correct torque specifications.
Old 03-04-2007, 10:23 AM
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Each bolt had a washer behind it, they were the same thickness as as far as I can tell.

Gonna get the car re-aligned anyway

Originally Posted by LOS ANGELES PI


This was the route I took installing my Pfadt coil overs. Just remember: Some will have and some will not have extra shims/washers in the uppe A-Arms from the factory. Remember EXACTLY what was where and re-assemble exactly the same and use the correct torque specifications.
Old 03-04-2007, 10:28 AM
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The rubber bumpers have a lip that fits into the hole on both upper mounts. I am sure the OEM rubbers are ok.

When you tighten the shock bolt to 19ft lbs the bumpers compress a lot





Originally Posted by KarlK
I used the factory ruhbers and bailing wire for compressing the shocks.
I noticed that using the Bilstein rubbers for the rear upper bracket forced the rubber to off center in the bracket when tightened. Didn't seat right IMO.
I used the factory rubbers on front and back.
Old 03-04-2007, 11:43 AM
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The factory upper rubbers for the rear brackets have a lower rubber that receives the upper rubber. The upper rubber is tapered and is inserted through the bracket (same diameter) and sleeves inside the lower rubber.
The Bilstein rubbers simply sit on either side of the bracket and when compressed, slip off center of the hole. The ridges on the Bilsteins aren't the same diameter as the hole, so the rubber does not stay in place when tightened.
While I had the bracket out, I installed the Bilstein rubbers and tightened them down and noticed this off center positioning of the rubbers while being compressed.
I installed the factory rubbers and tightened them down, lined up perfectly. Tossed the Bilstein rubbers.
Old 03-10-2007, 08:11 PM
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I did get out today with the OEM tires, the dampers really tighten up the car, no more wallowing and mid turn movement.

The OEM runflats still suck, but the car is much improved.

For $300.00 this is a bargain as mods go to improve the car, after I get a new alignment I sure it's gonna be even better.
Old 03-11-2007, 01:26 AM
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Default Check out Zips

They have a Bumpsteer kit that really makes for nice steering. That and the PFADT sway bar kit. add those with bilstiens and you have some solid smooth cruisin.
Old 03-12-2007, 11:04 AM
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I am going to start installing my Bilstien's today. Hope all goes well.

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Old 03-12-2007, 11:35 AM
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Here is a link to my gallery and some notes on the install process.

http://Gfacter.smugmug.com/gallery/2538151/1/133395830
Old 03-13-2007, 11:47 AM
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St. Jude Donor '07

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I installed the front Bilsteins yesterday. Boy, what a job getting the stock shocks off. It seems that the stock shocks are longer than the Bilstiens. I am going to do the rear today. I hope they go much better.
Old 03-14-2007, 11:21 AM
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Well the rear was a little easier than the front. But it is still a job. I am glad it's done.


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