Another '77 Project
Well, we got in on November 8th so it's come a little ways
Need to get the brakes done yet before we can test drive it. I'll do my best to shoot a vid or two - would be nice to have later on. Can't... slow...down...must...make...it...run
Must...make...it...run!
1978:
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[/IMG]2012:
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Let the wiring games begin!
Replaced all the dash lights; right side door switch; all three courtesy lights are now working - even the timer works(!); now have headlights - low beam only at this point, tail lights, brake lights, park lights, license plate light and blinkers including the alternating front bulbs and front side marker lights flashing; dash indicators are also working now.
Think all I have left is the high beam switch replacement (on lower column) and figure out why the courtesy lights will not come on using just the headlight switch ****. Looks to me like the brass contact strip in the headlight switch isn't getting a good ground when you rotate the **** to the "click". I may put my old switch back in and test that theory - possible this aftermarket headlight switch just isn't made all that well.
It really starts to feel like a car again when you get the little things working - heck I might even make the door buzzer work just so it feels like it would have back in the day lol.
Last edited by AdamMeh; Jan 29, 2012 at 08:50 AM.
adam: This is what I want my engine bay to look like, BUT it's kinda not really feasible since my 77 is my DD. My questions is: how did you get everything so clean (the blacks, so black/shiny), and is that a new overflow tank? When the engine was out, did you pull the parts and clean them individually, or replace parts? I may pull parts on my weekends and start cleaning and whatnot.....just as long as I can get them back in and working before I have to go back to work. Any suggestions on cleaning materials?
The Best of Corvette for Corvette Enthusiasts
We're really having fun working on the car.Turbo - There is no budget for replacing parts unless it's a must have so 90% of this is cleaning, scrubbing, degreasing, scraping etc then wiping down the parts with paint thinner because that will remove any remaining grease and prep the surfaces to accept paint without fisheyes etc. A great degreaser is Easy Off oven cleaner. Get a large oil change pan and spray the parts down - let them soak - repeat if needed and hose them off. Don't use oven cleaner in your garage! The fumes are NASTY. On parts that you need to watch what is sprayed on them - like parts with rubber seals etc, you're better off to clean them by hand using paint thinner, scotch bright pads, sand paper etc. I used some left over reducer from a past paint job I did to clean many of the parts.
The engine compartment is done with 3 different blacks - flat on the inner fenders and firewall, satin on all of the suspension parts and frame and semi-gloss on all of the brackets, ps pump and a few misc pieces. Word of warning - the flat paint will collect dust and show marks like crazy, so on a DD car I would suggest a semi-flat or satin for the inner fenders and firewall.
The overflow bottle was quite a mess and I used water and ice cubes in it and acted like I was making a mixed drink - shake it around like crazy and the ice cubes knocked off all of the rusty scale inside. It's not a fast process, but the results were worth the effort. The lid on mine is still discolored, but it's not a priority right now and is easy to replace when I get to it.
Just take one part at a time and you'll do fine. Prep is very important if you want the parts to take paint well and look good when they dry.
Hope this helps a little,
Adam

I'm in the middle of putting the dash back together now. The car had a large portion of new parts in the interior, but most were installed incorrectly and didn't fit, no wiring fixes or cleaning before they were put in etc. Nice parts, just no prep before the install. I'll take a few more pics of the dash project - it's been, well, intersting lol
I have removed all of the carpet, door panels, seats, kick panels etc and reinstalled some of it already. Not sure how many photos of that I took, but I'll see if I have some here. We will be recovering the seats and putting in some t top headliners at some point, but that will be down the road after we save up some $$. Just doing the best we can with what we have at this point
I made up more of the before/after shots. They seem to show the progress the best.
Engine before / after shots that are a little more of a complete comparison:


And the interior (so far)

I think the gauges and the dash cap turned out pretty nice. I ended up peeling almost all of the old cracked vinyl off of the original dash pad to get the cap to fit properly but it was worth it. The cap came with the car and to keep costs down for now we used it.

Sort of hard to get a good shot of this, but the interior lights and gauge lights now work


Thanks for looking,
Adam
Put my new clutch return springs on
Adjust clutch pedal free-play
Add PS fluid
Add water (tighten drain on radiator first! lol)
Gas can trip so it's got fuel
Double-check hoses, bolts etc one last time
Then cross my fingers, pray nothing goes wrong and give it a try...















