Doorgunner's '68 Convertible Project






Down South they are stealing Central Air Units from homes on a daily basis......$5,000 per unit to replace them!
Hang in there!





I laid out the measurements and cut out the section..........
I tapped the piece in place and welded it......(Not "pretty"...but solid)
I ground/sanded the welds and sprayed the end to prevent rust....naturally I was out of black primer and only had hammered bronze spraypaint ..............
I'll pressure test it tomorrow.


Empty property is easy pickings for scum... Have a local guy that's been arrested multiple times for steeling metal from empty buildings. Wants the money to feed his drug habit.
You rate a consolation prize, maybe even Matt's as he's still not come forth with the needed details.





It's been a slow bounce-back this year....I'll see how long it lasts and get as much done as possible.
Before I could test the fuel tank welds I had to bring mother-in-law's bathroom up to 20th Century standards (still a century short!) by installing a light/vent/heater combo in the ceiling.
The day was over but I started testing the tank weld for leaks......
The first pic is a visual as to what pinholes look like when sprayed with soapy water while the tank is pressurized to 5-7 psi.......
The next two pics show bubbles coming from two separate pinholes in the new side that I welded into place last week (two pinholes for a rookie welder is a good thing....LOL).............
I welded those pinholes closed and re-pressurized the tank to check my repair.....no leaks....

so I went to the opposite end of the tanks and checked the welds.....three pinholes on that end which I re-welded and retested.......
Tomorrow I will test the long welds across the front of the tank and do any touch-up welds if needed.
A "pinhole" in a welded seam can be "plugged shut" with a human hair because the hole is so small (of course the hair would disintergrate). Fuel tank coating would easily seal a leak that small, but I may as well repair them before coating the inside of the tank with a sealer.
Last edited by doorgunner; Oct 25, 2016 at 09:37 PM.





The Best of Corvette for Corvette Enthusiasts
Jack







I'll try to mock up the tank under the extended cargo floor this week and start working on the cradle.
Also....in honor of my Son's "Anniversary"....... I'm using my Signature today........
Last edited by doorgunner; Oct 31, 2016 at 05:28 PM.










I worked up the energy/morale to buy the steel needed to make the fuel tank "cage"....it will hold the tank in place and also protect it from rear-end collisions....
The rectangular steel tubing to fabricate the tank supports.........
The motorcycle jack holds the tank in place for measurements........
The view from the rear of the car........................
Now to see if the tank is hidden from view by mocking up the lower valence.........................
The tank measurements/lowering and extending the cargo floor all worked correctly.....THE FIRST TIME!Hopefully tomorrow I can begin cutting/fitting the rectangular tubing.
Last edited by doorgunner; Nov 7, 2016 at 06:01 PM.





Good job. It looks great hidden away in the spare tire area





I did the calculations on the tank size....it will hold 20 gal. No filling up every (15 x 15 = 225) 200 miles!
I am also using a donut spare until I locate a true collapsible spare for the trunk even though there is still room for 3 suitcases/2 carry-on bags/a 10' x 10' tent/two stow-away chairs/a tool kit(with bearing puller) and my wife's make-up kit(same size as tool kit---just kidding)

Traction won't be a problem.
Last edited by doorgunner; Nov 7, 2016 at 07:51 PM.

Traction won't be a problem.



















