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Doorgunner's '68 Convertible Project

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Old Oct 24, 2016 | 12:41 AM
  #3441  
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Andy... I'm sorry to hear about the lazy/sorry/worthless/crackhead/lowlifes that ruined your property.



Down South they are stealing Central Air Units from homes on a daily basis......$5,000 per unit to replace them!

Hang in there!
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Old Oct 24, 2016 | 07:41 PM
  #3442  
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I finally located a metal supplier that would sell me a single piece rather than a 4' by 8' sheet of carbon steel......

I laid out the measurements and cut out the section..........












I tapped the piece in place and welded it......(Not "pretty"...but solid)











I ground/sanded the welds and sprayed the end to prevent rust....naturally I was out of black primer and only had hammered bronze spraypaint ..............



I'll pressure test it tomorrow.
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Old Oct 24, 2016 | 10:43 PM
  #3443  
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How did you cut it? Know I'm jealous of your skill.
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Old Oct 24, 2016 | 10:50 PM
  #3444  
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Originally Posted by Andy Tuttle
...daughter in love ...

everything had been stolen! Only thing left was the well casing and line to the house. Even stole the electrical lines. ...!
"daughter in love" - I need to remember that. I love it.

Empty property is easy pickings for scum... Have a local guy that's been arrested multiple times for steeling metal from empty buildings. Wants the money to feed his drug habit.

You rate a consolation prize, maybe even Matt's as he's still not come forth with the needed details.
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Old Oct 25, 2016 | 01:36 PM
  #3445  
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Great to see you back at it Doorgunner!
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Old Oct 25, 2016 | 09:32 PM
  #3446  
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Originally Posted by Ed Harrow
How did you cut it? Know I'm jealous of your skill.
I have found that on metal less than 1/4"thick a 4 1/2" side grinder with a 1/16" cut-off wheel does a good/fast job.






Originally Posted by Priya
Great to see you back at it Doorgunner!
It's been a slow bounce-back this year....I'll see how long it lasts and get as much done as possible.

Before I could test the fuel tank welds I had to bring mother-in-law's bathroom up to 20th Century standards (still a century short!) by installing a light/vent/heater combo in the ceiling.

The day was over but I started testing the tank weld for leaks......

The first pic is a visual as to what pinholes look like when sprayed with soapy water while the tank is pressurized to 5-7 psi.......








The next two pics show bubbles coming from two separate pinholes in the new side that I welded into place last week (two pinholes for a rookie welder is a good thing....LOL).............





I welded those pinholes closed and re-pressurized the tank to check my repair.....no leaks....








so I went to the opposite end of the tanks and checked the welds.....three pinholes on that end which I re-welded and retested.......


Tomorrow I will test the long welds across the front of the tank and do any touch-up welds if needed.

A "pinhole" in a welded seam can be "plugged shut" with a human hair because the hole is so small (of course the hair would disintergrate). Fuel tank coating would easily seal a leak that small, but I may as well repair them before coating the inside of the tank with a sealer.

Last edited by doorgunner; Oct 25, 2016 at 09:37 PM.
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Old Oct 26, 2016 | 12:21 AM
  #3447  
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Looking good Tony! Keep going!
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Old Oct 29, 2016 | 02:40 AM
  #3448  
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Originally Posted by Andy Tuttle
Looking good Tony! Keep going!
Thanks Andy! We are in Biloxi and will see the Vette show tomorrow at the Coliseum.....I will wear my (un)Official T-Shirt.....in case members want to.........................

avoid me ......................
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Old Oct 30, 2016 | 09:38 PM
  #3449  
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Originally Posted by doorgunner
Thanks Andy! We are in Biloxi and will see the Vette show tomorrow at the Coliseum.....I will wear my (un)Official T-Shirt.....in case members want to.........................

avoid me ......................
Thanks for the laugh, I would shake your hand anytime Tony.

Jack
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Old Oct 31, 2016 | 08:01 AM
  #3450  
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Tank is looking good Tony!
Will you be welding on tabs for mounting....
or fabbing a bracket or cradle.....
or just sling it with straps?
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Old Oct 31, 2016 | 03:41 PM
  #3451  
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Originally Posted by oldgto
Tank is looking good Tony!
Will you be welding on tabs for mounting....
or fabbing a bracket or cradle.....
or just sling it with straps?
To continue with it's bubba heritage he's going to use zip ties
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Old Oct 31, 2016 | 03:48 PM
  #3452  
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Or some old C130 cargo straps.
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Old Oct 31, 2016 | 05:26 PM
  #3453  
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Originally Posted by Jack605
Thanks for the laugh, I would shake your hand anytime Tony.

Jack
Thanks Jack!






Originally Posted by oldgto
Tank is looking good Tony!
Will you be welding on tabs for mounting....
or fabbing a bracket or cradle.....
or just sling it with straps?
I'm going to use a cradle that bolts to the frame....."With these Louisiana drivers you need all the steel you can get around a gas tank!






Originally Posted by AirborneSilva
To continue with it's bubba heritage he's going to use zip ties







Originally Posted by sullyman56
Or some old C130 cargo straps.




I'll try to mock up the tank under the extended cargo floor this week and start working on the cradle.

Also....in honor of my Son's "Anniversary"....... I'm using my Signature today........

Last edited by doorgunner; Oct 31, 2016 at 05:28 PM.
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Old Nov 4, 2016 | 04:02 PM
  #3454  
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You're an Artist, Tony!!

Semper Fi; I'll raise a glass to you on the 10th
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Old Nov 4, 2016 | 10:19 PM
  #3455  
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Originally Posted by MSGT-R
You're an Artist, Tony!!

Semper Fi; I'll raise a glass to you on the 10th
Back atcha', MSGT-R!

It was a rough week with my wife's mother.....Ill get on the gas tank mounts Monday....God willing!
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Old Nov 7, 2016 | 05:59 PM
  #3456  
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Since the rain has returned and the fiberglass work is now on hold.....

I worked up the energy/morale to buy the steel needed to make the fuel tank "cage"....it will hold the tank in place and also protect it from rear-end collisions....

The rectangular steel tubing to fabricate the tank supports.........











The motorcycle jack holds the tank in place for measurements........













The view from the rear of the car........................













Now to see if the tank is hidden from view by mocking up the lower valence.........................






The tank measurements/lowering and extending the cargo floor all worked correctly.....THE FIRST TIME!

Hopefully tomorrow I can begin cutting/fitting the rectangular tubing.

Last edited by doorgunner; Nov 7, 2016 at 06:01 PM.
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Old Nov 7, 2016 | 06:46 PM
  #3457  
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Measure once cut twice, I always say!

Good job. It looks great hidden away in the spare tire area
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Old Nov 7, 2016 | 07:47 PM
  #3458  
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Originally Posted by Rescue Rogers
Measure once cut twice, I always say!

Good job. It looks great hidden away in the spare tire area
Thanks R.R. ! Reminder: I NEVER would have made all these mods had the car been at least 50% original/I just couldn't justify spending $40K to do the restoration.

I did the calculations on the tank size....it will hold 20 gal. No filling up every (15 x 15 = 225) 200 miles!

I am also using a donut spare until I locate a true collapsible spare for the trunk even though there is still room for 3 suitcases/2 carry-on bags/a 10' x 10' tent/two stow-away chairs/a tool kit(with bearing puller) and my wife's make-up kit(same size as tool kit---just kidding)

Traction won't be a problem.


Last edited by doorgunner; Nov 7, 2016 at 07:51 PM.
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Old Nov 7, 2016 | 08:14 PM
  #3459  
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Originally Posted by doorgunner
I am also using a donut spare until I locate a true collapsible spare for the trunk even though there is still room for 3 suitcases/2 carry-on bags/a 10' x 10' tent/two stow-away chairs/a tool kit(with bearing puller) and my wife's make-up kit(same size as tool kit---just kidding)

Traction won't be a problem.

Why not just put a hitch on it and haul your wagon/trailer for all the luxuries of home while on the road?!
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Old Nov 7, 2016 | 09:23 PM
  #3460  
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With all that packed in the back, you might need wheelie bars.
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