C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Rounded head bolt

Thread Tools
 
Search this Thread
 
Old Aug 27, 2001 | 01:37 PM
  #1  
ZD75blue's Avatar
ZD75blue
Thread Starter
Race Director
10 Year Member
 
Joined: Nov 2000
Posts: 16,416
Likes: 1
From: NC,USA
Default Rounded head bolt

Hi all

This is one of those dumb questions that I ask every so often

How do you get a rounded of exhaust manifold bolt out? I have tried all that I have thought of Vise grips, mm sized bolts, pipe wrench (was bronze so it didnt do much). I am out of ideas and the bolt is still in the manifold

Are there any tricks do removing these?

Thanks

ZD
Reply
Old Aug 27, 2001 | 01:43 PM
  #2  
john's '81 mouse's Avatar
john's '81 mouse
Burning Brakes
 
Joined: Dec 2000
Posts: 1,183
Likes: 2
From: Des Moines Iowa
Default Re: Rounded head bolt (ZD75blue)

Try to borrow someone's "Metwrench", these are supposed to work even on rounded off bolts. (These sockets work off of the SIDES of the bolt head, not the corners, which do round off.) You might check at Sears, believe they might sell these kind of sockets, but not sure. Suppose as a very last resort you could try to cut the head of the bolt off with an air chissel, or something like that.
Reply
Old Aug 27, 2001 | 02:23 PM
  #3  
lars's Avatar
lars
Tech Contributor
Supporting Lifetime Gold
25 Year Member
Conversation Starter
Photogenic
Top Answer: 3
 
Joined: Aug 1999
Posts: 14,379
Likes: 6,390
From: At my Bar drinking and wrenching in Lafayette Colorado
Default Re: Rounded head bolt (ZD75blue)

If all else fails, remove all the other bolts, and then grind the head off of the damaged one. You can thus get the manifold off. Once the tension is gone from the bolt and the manifold is removed, you can then get the remaining bolt stud out of the head fairly easily with vise grips or a stud remover provided it is not corroded into the head.
Reply
Old Aug 27, 2001 | 02:45 PM
  #4  
ZD75blue's Avatar
ZD75blue
Thread Starter
Race Director
10 Year Member
 
Joined: Nov 2000
Posts: 16,416
Likes: 1
From: NC,USA
Default Re: Rounded head bolt (ZD75blue)

do any of you guys know if craftsman makes 6 point box end wrenches (i beat this bolt up with the 12 :cry )

I will try the metwrench idea, but what exactly does it do?

Reply
Old Aug 27, 2001 | 02:48 PM
  #5  
vettetester's Avatar
vettetester
Melting Slicks
 
Joined: Jul 2001
Posts: 2,076
Likes: 0
From: I Am The Chosen One
Default Re: Rounded head bolt (ZD75blue)

goto advance or autozone their 6 points are good enough, if all else fails(like it did for me) use a dremel and grind the bolt head off
Reply
Old Aug 27, 2001 | 03:03 PM
  #6  
Tym2Think's Avatar
Tym2Think
Heel & Toe
 
Joined: Aug 2001
Posts: 18
Likes: 0
From: Algonquin IL
Default Re: Rounded head bolt (ZD75blue)

Yes, Craftsman does make Six point (That's what I use) Don't know if they sell them seperate (I got in a kit) , I assume they do.

Reply
Old Aug 27, 2001 | 07:11 PM
  #7  
ZD75blue's Avatar
ZD75blue
Thread Starter
Race Director
10 Year Member
 
Joined: Nov 2000
Posts: 16,416
Likes: 1
From: NC,USA
Default Re: Rounded head bolt (Tym2Think)

hmm wonder how much a set of 12 will go for on ebay :D have to call em special edition or something :jester

Thanks guys but would like to know how to use a dremel you can tell I'm kinda green at this :yesnod:

Thanks

ZD
Reply
Old Aug 27, 2001 | 08:04 PM
  #8  
jerryp58's Avatar
jerryp58
Melting Slicks
 
Joined: Aug 2000
Posts: 2,310
Likes: 1
Default Re: Rounded head bolt (ZD75blue)

I seem to recall previous posts that suggested using a dremel to cut a screw driver slot in the head and try to get it out with a big screwdriver. If that tears up the head you could always still go with the "remove the (whole) head" approach.

I know I'm stating the obvious, but you have soaked that puppy with penetrating fluid, right?


[Modified by jerryp58, 7:05 PM 8/27/2001]
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Aug 27, 2001 | 08:11 PM
  #9  
PatsLs1vette's Avatar
PatsLs1vette
Le Mans Master
20 Year Member
 
Joined: Jul 2001
Posts: 9,622
Likes: 16
From: absecon nj
Default Re: Rounded head bolt (jerryp58)

i have a set of snapon sockets that work great for rounded heads not cheap though 225 for the set but worth every penny i paid...
Reply
Old Aug 27, 2001 | 08:18 PM
  #10  
ZD75blue's Avatar
ZD75blue
Thread Starter
Race Director
10 Year Member
 
Joined: Nov 2000
Posts: 16,416
Likes: 1
From: NC,USA
Default Re: Rounded head bolt (ZD75blue)

yeah I used penetrating oil on it

just got the wrench sidewas and messed the tips up :cry

Thanks for the help guys I will look into the metwrench and see what snap on carries

ZD
Reply

Get notified of new replies

To Rounded head bolt





All times are GMT -4. The time now is 09:35 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE