Spark plug gap
http://forums.corvetteforum.com/c3-t...-plug-gap.html
Theory says that the largest reliable gap is the best, as it provides a 'bigger' spark to set off the fuel charge. Others disagree and say there is no advantage over a smaller spark. If in doubt, set it at .045" and leave it alone. That's what the GM HEI system plugs get set to, and that system has worked pretty well over the years.
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Here are the facts on plug gaps as posted before:

The HEI was developed and released as part of the emissions control package in 1975. The engines at that time were low compression engines, and they were set up to run very lean. A lean mixture is harder to "light off" than a "correct" mixture, so the HEI system was used so that a much wider plug gap could be used. This would ensure that the lean mixture would ignite and burn.
When a wider plug gap is used, there is more resistance across the gap, and more energy is required to jump the gap. Increased compression will also increase the resistance across the gap. The wide plug gap could be used on the smogger engines because the compression was low. If you use a wide gap with high compression, you can get the resistance across the plug gap so high that the plug simply won't fire: the HEI spark or MSD spark will jump at the point of lowest resistance. This can become the plug wire boots, the inside of the distributor cap, or right through the plug wires if plug gap resistance (from the combined effects of gap and compression) is high enough.
Keeping this in mind, it is important to note that you cannot run an "HEI Plug Gap" (some gaps in the mid-70's were in the .060" range) on a high compression engine, even though you have the HEI system or an MSD. You will, in fact, get plug misfires from the high energy spark jumping any point of lower resistance rather than across the plug. For this reason, most high performance applications with HEI or MSD use plug gaps in the .035 - .045" range. This assures that the spark stays at the plug and does not move to the inside of the cap or goes through the wire insulation... If you have a modest compression engine, you can run a wider gap, but you have little, if anything, to gain. If you want to assure that your high perfromance engine is firing at the spark plugs, run plug gaps in the .035" - .045" range.
Last edited by lars; Jun 29, 2010 at 01:42 PM.













