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JWM Projector Lights- Lower Opening Version- Thread 3

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Old Apr 16, 2013 | 10:36 PM
  #601  
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Old Apr 16, 2013 | 10:42 PM
  #602  
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Awesome work Michael
Old Apr 16, 2013 | 11:03 PM
  #603  
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Very cool - awesome job after a huge amount of work. Thank you for your perseverance.

How's the fit around the lights; did you have to do much adjusting? If so will there be issues with re-aligning after fitting the shrouds? I can see having to do a bit of back and forth to get it right.
Old Apr 16, 2013 | 11:50 PM
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Originally Posted by Quik Z06
Awesome work Michael


Originally Posted by jornahow
Very cool - awesome job after a huge amount of work. Thank you for your perseverance.

How's the fit around the lights; did you have to do much adjusting? If so will there be issues with re-aligning after fitting the shrouds? I can see having to do a bit of back and forth to get it right.
I was pleasantly surprised I didn't have to trim anywhere to get the shrouds to fit after fitting to the original assembly and the other lid.
I left the original projectors adjusted exactly as I removed them so for them to fit so well to a different assembly confirms were closer to what we need.
I think the gap around each projector is close to what we talked about...




I might even up the reveal so the same amount of bezel is showing...







Last edited by mtndv8; Apr 16, 2013 at 11:53 PM. Reason: Are we close to that photoshop or what!?!
Old Apr 16, 2013 | 11:55 PM
  #605  
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Other than stock, to me, best looking head light mod
Old May 1, 2013 | 08:01 AM
  #606  
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I think these low opening lights look great and would love to have a set if and when they become available, but 1 question. How do they hold up at speed, like over 120 mph and open. I would hate to have them come apart at speed at night. Just wondering.
Old May 1, 2013 | 08:13 AM
  #607  
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Originally Posted by JetMechZ16
I think these low opening lights look great and would love to have a set if and when they become available, but 1 question. How do they hold up at speed, like over 120 mph and open. I would hate to have them come apart at speed at night. Just wondering.
I'm not going to tell you how I know this, but they hold up just fine.
Old May 1, 2013 | 08:34 AM
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Originally Posted by JetMechZ16
I think these low opening lights look great and would love to have a set if and when they become available, but 1 question. How do they hold up at speed, like over 120 mph and open. I would hate to have them come apart at speed at night. Just wondering.
Me Too!!!!! ...just under 150mph+/- without shrouds.
I'd like to test then up to the cars rated max speed, you wouldn't have access to a wind tunnel would you?
It's been awhile but this actually came up during r&d.

The original set of lights I purchased to start all this were from a German company and had composite plastic pieces that replace white plastic bumpstop that the motor lever arm stops against and changed the stop point to a lower height. One of those cracked at high speed (140mph, +/-) and the whole bucket lifted noticably. Prior to the piece failing I could see the light pattern dance/raise as I got faster, seemed the wind pressure was flexing the plastic stop under load.

Once this happened I knew it needed to be a more secure way of keeping the lid from lifting and that's when I started back engineering the current stop plate/stabilizer bars. Others have engineered an over-stop/over-center system that mimics the orginal OEM and I applaud them. However, I felt the way I did it was easier for the average owner to install and still be able to return the system to OEM if wanted.

Thanks for the nice words and good question.
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Old May 1, 2013 | 08:35 AM
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Originally Posted by SCM_Crash
I'm not going to tell you how I know this, but they hold up just fine.

Old May 1, 2013 | 11:19 AM
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Originally Posted by mtndv8


Sweet! Just the icing on the cake for the car shows coming up! still looking at the end of the month to start getting these out?
Old May 1, 2013 | 11:43 AM
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These are awesome! I've been following this journey & have spent the saved-up funds but will start saving again for the day the "project" is finished! Keep up the good work & continue to update us on the progress.
Old May 2, 2013 | 12:45 AM
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Mine held up just fine at a certain 3 digit speed,waiting on shrouds. L8R ZFLASH
Old May 4, 2013 | 08:32 AM
  #613  
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Originally Posted by MrGary2011
Sweet! Just the icing on the cake for the car shows coming up! still looking at the end of the month to start getting these out?
I'm a little behind that estimate Gary. I've been mostly occupied working and helping my wife convalesce from major surgery. (April 17th)

I'll update my progress a little later this weekend.
Old May 4, 2013 | 10:30 AM
  #614  
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Originally Posted by mtndv8
Me Too!!!!! ...just under 150mph+/- without shrouds.
I'd like to test then up to the cars rated max speed, you wouldn't have access to a wind tunnel would you?
It's been awhile but this actually came up during r&d.

The original set of lights I purchased to start all this were from a German company and had composite plastic pieces that replace white plastic bumpstop that the motor lever arm stops against and changed the stop point to a lower height. One of those cracked at high speed (140mph, +/-) and the whole bucket lifted noticably. Prior to the piece failing I could see the light pattern dance/raise as I got faster, seemed the wind pressure was flexing the plastic stop under load.

Once this happened I knew it needed to be a more secure way of keeping the lid from lifting and that's when I started back engineering the current stop plate/stabilizer bars. Others have engineered an over-stop/over-center system that mimics the orginal OEM and I applaud them. However, I felt the way I did it was easier for the average owner to install and still be able to return the system to OEM if wanted.

Thanks for the nice words and good question.

I was just wondering who is driving at night at 120+....but I see at least some do...
Old May 4, 2013 | 11:05 AM
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Originally Posted by Johnz02Z06
I was just wondering who is driving at night at 120+....but I see at least some do...
Nothing special or illegal. I get occassional opportunities to use closed runways.
Have another one coming up in July.

Old May 5, 2013 | 04:45 AM
  #616  
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Looks like I'll be selling my car soon. I put in a deposit on a C7. If the next owner buys my car without all the mods, I'll be putting these lights up for sale. (Shame, really. They get a lot of attention here. LOL)
Old May 24, 2013 | 07:53 AM
  #617  
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Any updates or time frames? I was in the first GP so I'm looking forward to the shrouds.

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To JWM Projector Lights- Lower Opening Version- Thread 3

Old May 24, 2013 | 01:08 PM
  #618  
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Originally Posted by docbrew
Any updates or time frames? I was in the first GP so I'm looking forward to the shrouds.
We're close! I still have some minor fitment issues to work out but they are shaped and primered.
I'm having minor fitment issues both between the lid and shroud and then in working the lid/shroud into position to attach them to the assembly. I'm working to get the reveal gaps even at the lid, enough clearance to install but not too much of a gap at the bumper when open.

I'll get pictures up this weekend once I've worked most of this out

Have a great holiday everyone and let's remember what we are celebrating this weekend...


Old May 24, 2013 | 03:20 PM
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Originally Posted by mtndv8
Nothing special or illegal. I get occassional opportunities to use closed runways.
Have another one coming up in July.

I might make a trip to Idaho if I could get in on that...
Old May 25, 2013 | 07:31 AM
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This is deer country causing me to not drive the C5 at night, maybe these will be the ticket. Please put me on the list if there is such. Thank You.



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