C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

H/C garage install progress

Thread Tools
 
Search this Thread
 
Old Jun 23, 2007 | 08:31 PM
  #1  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default H/C garage install progress

Hi, I am in the middle of installing a set of Patriot heads and a Cheatr cam in my 01 vette (Read this if you want the story so far: http://forums.corvetteforum.com/show...post1560755577

So far there haven't been any major gotchas, we still can't find one manfold bolt but I'm sure it will turn up. My friend Bill (he's in the first pic) is taking point as he's done this type of thing before and we are flying through the install using the ls1howto.com guide. At 5 hours of work we've finished off the first two sections of the howto, it's amazing how much stuff we pulled out in one afternoon. Here are some pics of what has been done so far, I've got a few Qs I'll post after.









We are going to pull the heads off tomorrow and clean the engine up, the cam is on back order so there isn't much point in going any further. I also have a set of Z06 sway bars/metal endlinks on the way and I'll be putting new brake pads and rotors on.
Reply
Old Jun 23, 2007 | 08:34 PM
  #2  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default

Now for the big question... I have a bit of $ left over since I'm doing the intall myself. My thought is that for $300 those ebay shorty headers might be a good idea at this point. The old manifolds are out so it wouldn't take any more effort to put the shorties in. Can someone shed some light on this issue, would it be worth the $300 to put these on? They are MUCH more likely to pass a visual smog inspection (I live in CA) than longtubes and I could add high flow cats later which would help a bit too. Let me know your thoughts on the matter.

I understand I would only get about 10hp from the switch, my hope being maybe 15hp if I also add high flow cats. The other benefit would be the sound which in my opinion might be worth the $300 right there.

Last edited by mdchaser; Jun 23, 2007 at 08:38 PM.
Reply
Old Jun 23, 2007 | 09:35 PM
  #3  
Jim Taylor's Avatar
Jim Taylor
Pro
20 Year Member
 
Joined: Aug 2000
Posts: 517
Likes: 0
From: Arlington Texas
Default

I followed the ls1howto.com writeup and, other than dropping a couple of lifters into the crankcase , everything went fine. I had a lot of fun and felt really great when the car fired right up. Don't forget to leave the timing cover loose until after you've pressed on the new balancer. Then tighten the bottom two bolts before the ones on the front. I pinned my balancer on the crank, because a wobbly balancer was what started my H/C swap in the first place. I agree with others here to use the homemade tool to pull the balancer on. PM me with your address and I'll mail you one -- I don't plan on doing this again any time soon. It must suck to live in a state where long tubes will violate the smog laws, but Texas will probably be there soon. I think Dallas gets hit with more high ozone days than LA.
Reply
Old Jun 23, 2007 | 09:39 PM
  #4  
Jim Taylor's Avatar
Jim Taylor
Pro
20 Year Member
 
Joined: Aug 2000
Posts: 517
Likes: 0
From: Arlington Texas
Default

Oh yeah, my opinion is that headers have an overall negative effect on sound. Sure it's louder out the back, but you also get the famous sewing machine noise up front and in the cabin. If you're not getting a significant HP boost, then you might want to keep the stock manifolds and put a nice aftermarket exhaust on.
Reply
Old Jun 23, 2007 | 10:34 PM
  #5  
02gt350's Avatar
02gt350
Le Mans Master
 
Joined: Nov 2005
Posts: 5,451
Likes: 2
From: East Peoria Illinois
Default

make sure to get those head bolt holes cleaned PERFECTLY, dont want and block cracks
Reply
Old Jun 24, 2007 | 01:51 AM
  #6  
Brad@RevXtremeAutoSports's Avatar
Brad@RevXtremeAutoSports
Melting Slicks
 
Joined: Jul 2006
Posts: 2,088
Likes: 2
From: tampa florida
Default

I dont think the ebay headers, which is now ssautochrome, are shortys. They are LT.

Try for a set of pace setters, I initally base lined at 298 hp stock, and after the pace setter headers, 322 hp. I have the dyno sheet for the doubters.

The most critical part of your install will be making sure the dots line up. The second most critical part is getting the oil pump sealed correctly.

Also, you can heat the balancer to 350 degrees in the oven and it will go on a little easier. I chose a few dings on the balancer which no one can see anyways as opposed to braking the bolt of in the end of the crank.

Here is my thread on my H/C. ------> http://forums.corvetteforum.com/show....php?t=1655495

You should start saving money for your next upgrade, tranny and TC or clutch.

Don't hesitate to ask any questions.

Good Luck



Brad

Last edited by Brad@RevXtremeAutoSports; Jun 24, 2007 at 01:54 AM.
Reply
Old Jun 24, 2007 | 03:25 AM
  #7  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default

Thanks for the tips, I'll print them out when I get ready to finish this up. It's going to be put on hold for about two weeks as I'm heading out of state for a bit.
Reply
Old Jun 25, 2007 | 12:57 AM
  #8  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default More pics

The heads came off today, there are some pics posted below. I have everything sealed up with plastic wrap and towels so I hope it will keep for two weeks until I can get back to it. I used an air compressor to dry out the bolt holes, will that work or should I clean them further? It is a nice feeling to get so far into this project without any major mishaps, kinda neat seeing the cam. There is a bit of carbon buildup on the pistons, is that something I should clean off? It didn't seem particularly bad...













Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Jun 25, 2007 | 05:42 AM
  #9  
vettenuts's Avatar
vettenuts
Team Owner
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 1999
Posts: 22,025
Likes: 192
From: At the beach in little Rhody
Default

If you are going to be away from it for a while, oil up the cylinders and turn over the motor a few times to coat the cylinder walls to keep them from rusting, especially since you had so much coolant in them.
Reply
Old Jun 25, 2007 | 10:58 AM
  #10  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default

Originally Posted by vettenuts
If you are going to be away from it for a while, oil up the cylinders and turn over the motor a few times to coat the cylinder walls to keep them from rusting, especially since you had so much coolant in them.
Good idea.... How would I do something like that? I've dried up the coolant, no guarantee that some of it didn't make it past the rings though.
Reply
Old Jun 25, 2007 | 10:58 AM
  #11  
gonbad's Avatar
gonbad
Melting Slicks
25 Year Member
 
Joined: Aug 1999
Posts: 3,452
Likes: 3
From: Spring, TX
Default

Originally Posted by mdchaser
I used an air compressor to dry out the bolt holes, will that work or should I clean them further? It is a nice feeling to get so far into this project without any major mishaps, kinda neat seeing the cam. There is a bit of carbon buildup on the pistons, is that something I should clean off? It didn't seem particularly bad...
You need to use an old head bolt and take a dremel and cut two grooves the length of the bolt. Take grease and pack the grooves then use it to chase down all the bolt holes. They need to be completely clean and free of any moisture at all. I would clean the piston tops. Might as well kind of thing.
Reply
Old Jun 25, 2007 | 11:01 AM
  #12  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default

Originally Posted by gonbad
You need to use an old head bolt and take a dremel and cut two grooves the length of the bolt. Take grease and pack the grooves then use it to chase down all the bolt holes. They need to be completely clean and free of any moisture at all. I would clean the piston tops. Might as well kind of thing.
Do I actually screw it back in once it's covered with grease or do I just go until I hit the threads? Once I'm done how do I get the grease out of the bolt holes? I used an air gun to clear out the bolt holes, they seem pretty clean but I don't know if anything has fallen in.
Reply
Old Jun 25, 2007 | 11:20 AM
  #13  
Billdog350's Avatar
Billdog350
Drifting
15 Year Member
 
Joined: Dec 2005
Posts: 1,720
Likes: 3
From: East Hampton CT
Default

Originally Posted by gonbad
I would clean the piston tops. Might as well kind of thing.
Permatex gasket remover works awesome for dissolving the carbon on the top of pistons and heads. Just make sure to not get it on your hands or in your eyes, and clean everything well when you're done.
Reply
Old Jun 25, 2007 | 11:28 AM
  #14  
vettenuts's Avatar
vettenuts
Team Owner
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 1999
Posts: 22,025
Likes: 192
From: At the beach in little Rhody
Default

Originally Posted by Billdog350
Permatex gasket remover works awesome for dissolving the carbon on the top of pistons and heads. Just make sure to not get it on your hands or in your eyes, and clean everything well when you're done.
I cleaned mine off with a chop stick filed to a chisel edge
Reply
Old Jun 25, 2007 | 11:29 AM
  #15  
vettenuts's Avatar
vettenuts
Team Owner
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 1999
Posts: 22,025
Likes: 192
From: At the beach in little Rhody
Default

Originally Posted by mdchaser
Good idea.... How would I do something like that? I've dried up the coolant, no guarantee that some of it didn't make it past the rings though.
Squirt a little in the cylinders with the pistons down, take a nice clean rag and wipe it around the cylinders, rotate motor and repeat until all the cylinders are nicely coated. Any excess that comes up onto the block wipe before it goes into the cooling system. Won't hurt it but will give some false coolant leak indications later.
Reply
Old Jun 25, 2007 | 12:04 PM
  #16  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default

Originally Posted by Billdog350
Permatex gasket remover works awesome for dissolving the carbon on the top of pistons and heads. Just make sure to not get it on your hands or in your eyes, and clean everything well when you're done.
Would seafoam work? I've got a can lying around that I could use (the spray stuff).
Reply
Old Jun 25, 2007 | 12:05 PM
  #17  
mdchaser's Avatar
mdchaser
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Mar 2005
Posts: 1,019
Likes: 0
From: Chico CA
Default

Originally Posted by vettenuts
Squirt a little in the cylinders with the pistons down, take a nice clean rag and wipe it around the cylinders, rotate motor and repeat until all the cylinders are nicely coated. Any excess that comes up onto the block wipe before it goes into the cooling system. Won't hurt it but will give some false coolant leak indications later.
Sounds like a plan, now what do I use to turn the engine over? Can I rotate the large pulley?
Reply

Get notified of new replies

To H/C garage install progress

Old Jun 25, 2007 | 12:15 PM
  #18  
vettenuts's Avatar
vettenuts
Team Owner
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 1999
Posts: 22,025
Likes: 192
From: At the beach in little Rhody
Default

If the damper is still on, you can use the bolt on there if you can get at it. You may not be able to if the steering rack is in place. Other option would be a strap wrench since the motor should turn over easy with the heads off.
Reply
Old Jun 25, 2007 | 12:44 PM
  #19  
99C5JA1's Avatar
99C5JA1
Pro
15 Year Member
 
Joined: Feb 2003
Posts: 623
Likes: 11
From: Ankeny IA
Default

Originally Posted by mdchaser
Do I actually screw it back in once it's covered with grease or do I just go until I hit the threads? Once I'm done how do I get the grease out of the bolt holes? I used an air gun to clear out the bolt holes, they seem pretty clean but I don't know if anything has fallen in.
I may be wrong on this, but I wouldn't put grease on the thread cleaning bolt. If it collects in the bottom of the bolt hole it may throw off tq'ing the bolts.
Reply
Old Jun 25, 2007 | 12:44 PM
  #20  
zeevette's Avatar
zeevette
Race Director
 
Joined: Sep 2005
Posts: 11,060
Likes: 291
From: Pasco WA
Default

I can see you didn't use the shop-vac on the water pump ports before you pulled those heads. Would have saved alot of cleanup. Air into the bolt holes is not enough. You need to be **** cleaning out the holes. I used repeated tubes of tightly rolled paper towel, and even on the holes that had NO water, there was moist scum and particles of gunk in there to remove. That stuff doesn't compress when you go to torque the new headbolts, so get it out.
Reply



All times are GMT -4. The time now is 12:16 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE