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Its only 40 bolts, if your using a quick jack you won't be able to get to the 4 near the lift pad. Plus you need a E16 external torx
I've been taking my shear plate off on both my 2020 SR and my 2024 Z06 with a Quick Jack. I remove the few front bolts near the QJ pads before I slide the QJ under and then the plate bolts are actually Torx Plus external (they are different than standard external). Sockets are cheap and were available locally. I also ground down the opening until it was flush on the E16 socket for maximum contact since the heads on the bolts are so short.
While not marketed as low profile Torx Plus sockets these sockets have a very shallow chamfer and don't require grinding (or not much grinding) to have a good fit.
I finished the job this morning in about 2 hours without removing the plate. I used the oscillating tool to cut out the hole.
I hate that the lock is "backwards" IMO. Lock shouldn't be parallel to the side and open perpendicular. I removed the nut on the back and rotated the brass piece 90* so mine now operates as one would expect.
Is there any way to measure how much torsional rigidity is lost by creating this additional hole in a STRUCTURAL plate?
My understanding is that the plate is there for laminar airflow and skid protection. It is not meant to be structural. It may add some rigidity, but so nominally that this modification won’t change anything.
these are my thoughts, I’m not automotive an engineer.
Then why didn't general motors make an access door or at least the hole to access the filter?
I’m just hypothesizing here.
Thought 1. I don’t think they want the average Bubba Handy Dandy servicing the filter at home. Between the soft aluminum threads, single use screws that new to be guided, very particular and light torque spec, and the difficulty removing the cap where it is very tempting to use a pry tool. Irreversible damage is pretty easy during the service. Engine oil filter was left exposed due to the frequency and ease of removal(bare hand)
Thought 2. It could also be that when the plate was designed, the DCT service intervals had not yet been fully discovered in testing. Later to find out that the service was a big revenue generator for the dealer network, that most owners don’t mind paying for. Therefore not justifying to expense to modify the design.
My understanding is that the plate is there for laminar airflow and skid protection. It is not meant to be structural. It may add some rigidity, but so nominally that this modification won’t change anything.
these are my thoughts, I’m not automotive an engineer.
It is structural, GM calls it a shear plate. Whether or not you could actually tell the difference on the track is debatable but every little bit helps. The other concern would be if cracks start developing at the corners of the hole.
The loss in stiffness could be calculated but it would likely require computational analysis because of the complex shape and you would need to know where/how the loads are applied/transmitted. I suspect the structural analysts would have prefered not had the oil filter hole there but lost to practicality. Putting a larger rectangular hole adjacent to the existing oil filter hole was probably a bit too much.
It is structural, GM calls it a shear plate. Whether or not you could actually tell the difference on the track is debatable but every little bit helps. The other concern would be if cracks start developing at the corners of the hole.
The loss in stiffness could be calculated but it would likely require computational analysis because of the complex shape and you would need to know where/how the loads are applied/transmitted. I suspect the structural analysts would have prefered not had the oil filter hole there but lost to practicality. Putting a larger rectangular hole adjacent to the existing oil filter hole was probably a bit too much.
not that I would reverse this modification, AI says 10-20% of rigidity COULD be lost from the hole, with 50-70% of that restored by the door. I’ll assume 10% total loss, of this panel. For spirited back road driving at perhaps 50% of the cars limits (that’s probably exaggerated for most drivers, including my own skill levels) I’m comfortable with that loss. Top class track days or racers may be weary of that loss in strength.
I wonder if something like the X-brace would repair, and improve upon the loss in lateral rigidity… even though it’s in another location?
not that I would reverse this modification, AI says 10-20% of rigidity COULD be lost from the hole, with 50-70% of that restored by the door. I’ll assume 10% total loss, of this panel. For spirited back road driving at perhaps 50% of the cars limits (that’s probably exaggerated for most drivers, including my own skill levels) I’m comfortable with that loss. Top class track days or racers may be weary of that loss in strength.
I wonder if something like the X-brace would repair, and improve upon the loss in lateral rigidity… even though it’s in another location?
I highly doubt the door adds back any significant structural stiffness. It would need to be a line to line or interference fit to do so. But there could be some structural reinforcement to get most of it back.
The door frame is made of stainless steel and is very ridged and has 8 rivets. I’m not concerned with any possible loss of structural stability and I’ll watch for cracked. The bottom plate is mainly to protect the underside of the motor and transmission.
if you needed a solid plat the braces above the motor would be a solid plate.
Is there any evidence from GM that the plate being discussed is structural. It could be. I see articles about the center tunnel cover, which is s composite material, being structural. Is there similar information about the other undercarriage plates?
In any case, those plates are fastened to the frame. And the frame will flex. So, those plates, if tightened down properly will be subject to the frame flex and will have an impact on that flexing, perhaps reducing. Is there any info about that from GM or an automotive magazine?
The info about the tunnel cover appeared in an article about composite materials used in the C8. The attached illustration is from "Composite-intensive materwork: 2020 Corvette, Part 1" by CVS Composites World, dated 6/23/2020.
It identifies the tunnel cover, which is composite, as structural and discusses it. The aluminum panels could be structural too, but they are not composite, so they are not discussed in detail.
All good questions. I believe it's structural if for no other reason that if GM could have gotten away with a plastic panel they would have. Both for cost and weight. I'm going to install this panel in the next month or so as I do DCT fluid and filter changes more often than most. I also have a structural cross brace which, I believe, counter any loss in structural capability of the plate. Drilling holes in the corner is good practice to reduce the likelihood of cracks developing.
All good questions. I believe it's structural if for no other reason that if GM could have gotten away with a plastic panel they would have. Both for cost and weight. I'm going to install this panel in the next month or so as I do DCT fluid and filter changes more often than most. I also have a structural cross brace which, I believe, counter any loss in structural capability of the plate. Drilling holes in the corner is good practice to reduce the likelihood of cracks developing.
I just had my panel off for CPC (clutch pressure controller). Still no issues with cracks. I am at 2500 miles with it and I mainly drag race but beat on my car pretty hard. I do not foresee any cracking with these stainless steel plates being riveted in.
All good questions. I believe it's structural if for no other reason that if GM could have gotten away with a plastic panel they would have. Both for cost and weight. I'm going to install this panel in the next month or so as I do DCT fluid and filter changes more often than most. I also have a structural cross brace which, I believe, counter any loss in structural capability of the plate. Drilling holes in the corner is good practice to reduce the likelihood of cracks developing.
On the other hand, the one item that we know is structural, the tunnel cover, is not aluminum, but rather a composite.
Yes, regardless of whether or not the aluminum panels reduce frame flex, since they are fastened to the frame, the will be subject to some stress, and so cracks could develop at corners. The triangular opening are "flared" or whatever that's called. And the oil filter access has all rounded edges. If I were adding the DCT filter access, I would avoid sharp corners or drill holes.
I’m just hypothesizing here.
Thought 1. I don’t think they want the average Bubba Handy Dandy servicing the filter at home. Between the soft aluminum threads, single use screws that new to be guided, very particular and light torque spec, and the difficulty removing the cap where it is very tempting to use a pry tool. Irreversible damage is pretty easy during the service. Engine oil filter was left exposed due to the frequency and ease of removal(bare hand)
Thought 2. It could also be that when the plate was designed, the DCT service intervals had not yet been fully discovered in testing. Later to find out that the service was a big revenue generator for the dealer network, that most owners don’t mind paying for. Therefore not justifying to expense to modify the design.
Thought 3. It's an extra set of parts that have to be sourced and inventoried over and above the gajillions of things they already have to keep track of.
I do.... will be doing this mod before the season starts in New England. I track my car so will be doing a lot more fluid and filter changes. There seems to be ample room to access the filter without issue. I go through the wheel well to add the extra 2 liters. It's a good mod for those that DIY maintenance.
me too, is there a part number for the access panel he installed? I’m going to do this, makes a lot of sense.