Doorgunner's '68 Convertible Project
If it requires sunglasses to look at it I'll polish all the pieces using the same method

start with finer grits like 2000. Work your way down in numbers, not up. That way you are not creating scratches that were not there in the first place. This is a tip I learned then purchasing paper at the body shop supply store.





(now I see the "extra scratches you talked about").....
Using their info the driver door took one hour to get the glass to seal correctly!
NOW I remember why I'm using special flat-head machine screws to hold the door panels on: The panels were in the attic (not a good idea) for about 10 years and warped. Even with them upside down on saw horses with a 50 lb. weight to re-arch them, they would de-arch in a few weeks just enough to pull away from the "tabs" that held them in place.
Since the car is a basketcase restomod, I can live with the flat-head retaining screws, rather than floppy door panels.
BACK to the garage (I misplaced the retaining clips that hold the control rods for the door mechanisms)...I waiting on new ones to arrive. Until then I have the shift console/E-brake/heater-vent cables to install.





Install C3 side window in 30 minutes!There are many stories about how difficult it is to install C3 side windows. After struggling for hours to install my passenger side window, I figured out a sequence that took me only 30 minutes with no helper for the driver side and thought I would share.
This is starting from a bare door for a 1969 early coupe. My windows are dated November and December 1968 and have the short extra rear track that was changed some time during the 1969 model year. The 1969 AIM documents the later configuration, the early configuration is in the 1968 AIM. The procedure should work for both configurations.
If you try to install in a normal fashion with both rollers attached to the window and try to lower the window into already installed tracks, it won't fit. But if you change the assembly order as below, it all goes together smoothly.
1) Install the stainless trim and outer weatherstrip at the top of the door. Loosely install the two anti-rattle bumpers.
2) Install the window regulator, bolt the short lower track loosely to the door, stick the crank on the end so you can easily re-position the window. Slide the metal window track with the 3 attach bolts loosely in place onto the two upper nylon rollers from the bottom. Roll the window down.
3) Prep the window, install the short-rear track (if present) including the rear roller by the rear most bolt only. Tighten to where it can still rotate and point the track down to make it easy to slide in the door. Lightly glue (i used weatherstrip adhesive) the nylon and metal washers per the AIM to the window. Also glue the washer stack and nut for the front roller to the outside of the window (not shown in photo). This makes it MUCH easier to install the window to the door as it holds things in place so you can tighten the nuts with one hand only. Position two spring clamps about 1/3 up the window on each side
4) Slide window into door front first to clear stops, lower rear track through rear clearance hole, slide forward and let rest on clamps. Roll window up and loosely attach the 2 front nuts and washers to the window. Roll the window down to get better access to the nuts. Swing the rear track up and attach the front hole to the rearmost bolt.
5) Attach the front roller. Roll the window midway to give you the most clearance to reach. If you glued the washer and nut stack to the window, you can do this with one hand. Tighten all nuts.
6) Roll the window 2/3 up. Slide the top of the front track to engage the roller, and swing the bottom of the track forward to line it up. You will need to roll the window down to let the track clear the toothed regulator. Slide the rear track in a similar fashion. Bolt tracks in place.
7) Follow AIM procedure for adjusting window.





Rivet nuts are installed and flat-head machine screws now hold panel solidly against door frame....
You can see Hex flat-head bolts that hold panel on in pic above.
I need to put a finish coat of Satin Dye over the entire door to cover rub marks/etc from handling panel a number of times.
Last edited by doorgunner; Jun 5, 2024 at 08:00 PM.











I got this bad rash in Nam in '71....it's between my....I'm not giving any more hints.
Let me get the camraa........
You guys see if you notice it






Lol
The Best of Corvette for Corvette Enthusiasts




















In other news....I'm OFF....
to the garage again to reinstall the shift console-vent-heat controls/E-brake while I am waiting on replacement door parts

One small step for Rookies...One giant leap into the "While I'm at it".
Dave






The wiring/etc was already repaired and wrapped by me last year....
The E-brake went into it's spot-I even had the bolts bagged and tagged on the pegboard.....
SOMETHING doesn't feel right......

Next I started testing things...I plug in the blower switch/turn on key/flip switch thru all speeds....NOTHING!
Voltmeter says 13V going in/13V going out...Firewall blower motor has good ground....power wire has 13V....
HMMMMMM...the fan spins by hand but is a bit stiff......I gently HIT the blower motor with a hammer about 5 times......blower starts running....I ain't trusting it

This "while i'm at it" happened at the right time...I found the thread I needed to make the repair https://www.corvetteforum.com/forums...r-upgrade.html
I'm OFF.....to the parts store...be back
EDIT: $35 for complete blower/squirrel cage assy lifetime warrant (which I will need---AutoZone
)
Last edited by doorgunner; Jun 7, 2024 at 01:43 PM.










EDIT: Errands and yardwork took control of my plans to install the console
DAG NABBIT !
Last edited by doorgunner; Jun 7, 2024 at 10:47 PM.





I'm outta' town and will measure the roller channels "toe-in/out" tomorrow.
The passenger window gave me the most trouble, but it has no droop at the rear...go figure.
One more day of "turtling" thru the bugs and I should be able to reinstall the wheels and drive through the neighborhood....(old pic below)









