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Doorgunner's '68 Convertible Project

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Old May 30, 2024 | 05:23 PM
  #7141  
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The door panel has been weighted down for a week...it now has a 3/4" bow that will reduce to 1/4" bow when I take the 50# bucket off of it...



I working on the driver door now that I know what to. The glass gap I have to correct...



Good ole' rivet nuts ya'll convinced me to use....






Gotta' go to a Birthday party.

Last edited by doorgunner; May 30, 2024 at 10:50 PM.
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Old May 30, 2024 | 07:03 PM
  #7142  
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Glad you figured it out. Hopefully you can get her on the road before they start charging $5 a gallon again
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Old May 30, 2024 | 11:00 PM
  #7143  
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Originally Posted by Rescue Rogers
Glad you figured it out. Hopefully you can get her on the road before they start charging $5 a gallon again
You guys figured it out...I'm just a copy-cat so I don't spend a month on the driver door (like I did on the passenger door )

I'll try to fish adjusting the glass tomorrow after installing well nuts and channels tonite.
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Old May 31, 2024 | 10:13 PM
  #7144  
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Annnnd we have a winner! The passenger widow glass took a month of on-off frustration to get the glass edges sealed.

The driver's glass took ONE/! won hour to get the edges sealed evenly against the weatherstripping.
I will add a 3/16" thick rubber strip between the soft top frame and the horizontal upper weatherstripping...just for fun...I also need to reattch the corner of the header weatherstrip where I accidentally tugged on it to adjust the pin location in the softtop...



Now I need to work the wrinkles out on the soft top in the pic...restaple the softop to the frame...screw the trim weatherstrip and SS tips on the trim.....


Thanks men for all the help!

785000 (it's an aviation thing)

Last edited by doorgunner; Jun 6, 2024 at 02:18 AM.
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Old May 31, 2024 | 11:40 PM
  #7145  
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Nice progress!
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Old Jun 1, 2024 | 01:41 AM
  #7146  
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Once the window tweaking is done and the seat is installed with new padding I will drive it around the neighborhood a few times to loosen up the calipers and u-joints
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Old Jun 1, 2024 | 06:10 AM
  #7147  
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Nice, congrats on tackaling that beast! What is the next big hurdle? Is the nose painted yet?
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Old Jun 1, 2024 | 09:55 AM
  #7148  
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Originally Posted by Rescue Rogers
Nice, congrats on tackaling that beast! What is the next big hurdle? Is the nose painted yet?
OOOPS....your thread reminded me to install my shifter console (I already replace the kinked control cables).
Nopity on the nose paint.I still have a day of fiberglass repair before I fit it to the frame-firewall.

You guys got me wanting to pull the engine/transmission-strip the old paint and slap some new paint on them.
Annnnd while I"m at it....remove the ?74?cc heads and install the 64cc heads. While that's drying I'll clean/repair the firewall-engine bay.
DON'T let me drag the above out 6 more months!
I'm headed to the garage to do the console, driver seat, door panel, and add the 3/16" shim to the upper horizontal window weatherstrip fo a snug fit at the edge of the glass.
I need to do the 10 year-5,000 mile oil/filter change also after painting-reinstalling the engine the engine
(I'd better send all this to the office printer ........NOW.
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Old Jun 1, 2024 | 02:38 PM
  #7149  
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Well done DG
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Old Jun 1, 2024 | 03:06 PM
  #7150  
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Originally Posted by caskiguy
Well done DG
Thanks caskiguy...you guys bailed me out!
More stuff repaired-the 3/32" dia. rivets arrived a week early...so I'm putting them to use/good thing I ordered a 100pc. pack.....

The felt strip on the right side gets riveted on AFTER the flat rubber trim piece is riveted on (don't ask)




This flat rubber Filler piece hides all the door adjustment screws and also fits against the horizontal top of the door panel and gets riveted FIRST (don't ask)......


The rivets that protruded in Step 1 and Step 2 were ground down to protrude only 1/32" so the felt strip would sit flat when it was riveted in place.

Now for a trip to the hardware store for mounting screws

Update: Things went according to plan....except I never got past step #2.
I managed to get the door panel that had been on the sawhorses partially mounted on the doorframe...then ran out of mounting screws. It's nasty and needs touching up but it's installed...I even found the door release handle which I was too tired to install.....




Taaa Daaa (as my recovery room nurse said).......


Last edited by doorgunner; Jun 1, 2024 at 11:29 PM.
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Old Jun 2, 2024 | 08:22 AM
  #7151  
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ONE question: The rear of the driver door glass sometimes "sags" about 3/8" from sealing against the upper weatherstrip. Most of the time the glass raises and seals evenly across the top edge.

When it DOES sag I can pinch the rear of the glass and pull upwards and feel the glass rise into place.

ALL the rollers etc are new/in good shape. The "tilt" slider which is bolted to the lower rear of the glass moves freely and is installed correctly.

Is it possible I have the forward channel and the rear channel out of parallel which is causing a slight binding at the rear glass roller?

Inquiring PTSD minds want to know
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Old Jun 2, 2024 | 09:29 AM
  #7152  
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https://www.corvetteforum.com/forums...nvertible.html


Just threw in the video for something more to think about. lol

hope something here helps.
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Old Jun 2, 2024 | 10:28 PM
  #7153  
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Rats...my write-up disappeared.....oh well...pic below





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Old Jun 2, 2024 | 11:36 PM
  #7154  
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Outstanding DG
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Old Jun 2, 2024 | 11:54 PM
  #7155  
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DG - you're making great progress again! Glad to see you back it at it!
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Old Jun 3, 2024 | 05:27 AM
  #7156  
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Originally Posted by doorgunner
Rats...my write-up disappeared.....oh well...pic below



Read it on the other thread. Great job Tony. Will you be taking it for a spin today before you start swapping heads?
I don't know what's up with the window droop. Maybe the motor is loose
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Old Jun 3, 2024 | 06:34 AM
  #7157  
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Manual windows....
I'm outta' town and will measure the roller channels "toe-in/out" tomorrow.
The passenger window gave me the most trouble, but it has no droop at the rear...go figure.
One more day of "turtling" thru the bugs and I should be able to reinstall the wheels and drive through the neighborhood....(old pic below)


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Old Jun 3, 2024 | 08:19 AM
  #7158  
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It ought to be nice to be behind the wheel again
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Old Jun 3, 2024 | 09:05 PM
  #7159  
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Originally Posted by Rescue Rogers
It ought to be nice to be behind the wheel again
Tell me about it. We just now returned from our trip. I tried to make some progress, but....
Did you ever get tired pf retightening a door release handle that is held in place with a sheet metal screw

NOT any more...1/4"-20 tpi machine screw and a tap did the trick....



Try again tomorrow to get more done.

EDIT TONITE: More Stuff arrived tonight/afternoon. Dress-up Quarter trim at door....Soft top latch adjusting screws.....Hood latch screw bumpers.....


Last edited by doorgunner; Jun 4, 2024 at 06:14 AM.
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Old Jun 5, 2024 | 12:03 AM
  #7160  
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Time to experiment with trim pieces...I think I like the polished stainless look. I removed the paint with 400 grit to see if I could get a shine. I'll polish the piece with jeweler's rouge on a cloth buffing wheel and clear-coat it.
If it requires sunglasses to look at it I'll polish all the pieces using the same method




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