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New crate engine is now a steam engine....bad problem...

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Old Mar 18, 2006 | 12:36 PM
  #821  
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From MsVetteMan:

hmmmm...not sure if this means anything but.....was looking at the cylinder to piston clearance measurements and they look to large. Not sure if this would have any affect or not. KB recommends .0015 to .0020 clearance on bores up to 4.100. MY CLEAREANCES MEASURED AT LEAST .003.

All of the ring gaps were exactly .028.

Bore sizes (from 1 to 8).....4.042, 4.042, 4.041.5, 4.041, 4.041.5, 4.041, 4.041.5, 4.042.

Also very slight tapered bores on #2 (4.041 to 4.042) and on #8 (same as 2).

According to KB's instructions ring gap should be .0065 x bore. Typically that would be .0065 x 4.041 = .0262. Again a discrepancy with the actual measurement of .028.

In essence, the ring gap settings were to large, not to small. And the piston to wall clearance (.003) exceeded the recommended .0015 to .00210. (On the #8 the tapered cylinder created a clearance difference from .003 at the top to .004 at the bottom.)

We are dealing with extremely small measurements, but thus still improper. Not sure if it even makes a difference? Anyone?

P.S.: Got some new pics of the removed pistons, but kinda hard to post them with my nose still stuck in the corner.

MsVetteMan
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Old Mar 18, 2006 | 01:15 PM
  #822  
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Default Numbers OK

Originally Posted by luerja
From MsVetteMan:

hmmmm...not sure if this means anything but.....was looking at the cylinder to piston clearance measurements and they look to large. Not sure if this would have any affect or not. KB recommends .0015 to .0020 clearance on bores up to 4.100. MY CLEAREANCES MEASURED AT LEAST .003.

All of the ring gaps were exactly .028.

Bore sizes (from 1 to 8).....4.042, 4.042, 4.041.5, 4.041, 4.041.5, 4.041, 4.041.5, 4.042.

Also very slight tapered bores on #2 (4.041 to 4.042) and on #8 (same as 2).

According to KB's instructions ring gap should be .0065 x bore. Typically that would be .0065 x 4.041 = .0262. Again a discrepancy with the actual measurement of .028.

In essence, the ring gap settings were to large, not to small. And the piston to wall clearance (.003) exceeded the recommended .0015 to .00210. (On the #8 the tapered cylinder created a clearance difference from .003 at the top to .004 at the bottom.)

We are dealing with extremely small measurements, but thus still improper. Not sure if it even makes a difference? Anyone?

P.S.: Got some new pics of the removed pistons, but kinda hard to post them with my nose still stuck in the corner.

MsVetteMan
The small difference in those numbers didn't cause the failure. A thousandth or two over is fine. There's no problem with .003" piston/wall and the larger ring gaps are also acceptible with those pistons. Thanks, Gary in N.Y.

P.S. Even the taper, which shouldn't be there at this stage being a fresh unit, is NOT the reason either for the failure. The only true way to solve the "root" cause of the failure is to return the parts to the mfr. and ask for a report. However, this would be up to the builder. I will tell you the lengths they will go to in order to save their "butts". We recently sent oil out for "analysis". What we didn't tell the "rep" was we took a fresh can of oil, opened it up and poured some into the container which they supplied. We were literally "shocked" to find the sample (new oil) was "loaded" with "contaminants. At that point we sent them a note and explained it all, to which they responded: (quote)
"evidently there was a mix up on our end and we tested the wrong sample! (End quote) So much for that test!!!
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Old Mar 18, 2006 | 03:17 PM
  #823  
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Sorry to see this happen. I've been in the same situations before. If you paid for it with a credit card or debit. Dispute the charges until the builder fixes the problems. Your Credit card company will credit back the money until they fix the problem. Just contact them and they will ask you to fax over the problems on a writen letter. The builder has no choice but to fix it or get back charged for the amount of purchase. Good luck, Matt
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Old Mar 18, 2006 | 03:59 PM
  #824  
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Originally Posted by turtlevette
i wonder if its easy to make a forged piston run tight enough not to burn a quart of oil every 500 miles?

I used the TRW forged pistons on 2 different rebuilds and broke them both times. The piston side skirts would break off and make a hell of a racket. The piston had an oil slot instead of holes which made them very weak.
I am using the MAHLE forged pisons on my 383 build. They are a low expansion forged piston so you don't need the larger clearances of a typical forged piston. Oil usage should be minimal
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Old Mar 18, 2006 | 05:48 PM
  #825  
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I dont know, catastrophic engine failure without a definite reason? I would think it has to either boil down to shoddy work or poor quality on the parts. As long as it's not Ms Vettes fault which with even my limited brain capacity I cant see it being that way.
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Old Mar 18, 2006 | 05:51 PM
  #826  
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Oh yeah, I may be one of the worlds most skeptical people, 20 yrs in the NYPD will do that to a guy, but I dont believe for 1 minute that crock about that engine being shipped from another engine shop as part of a shipping mistake or whatever. That story stinks! Too bad we dont have a forum member nearby that Goodmans place to snoop around a little.
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PS take the money and buy elsewhere, even if they have been on the up and up so far.
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Old Mar 18, 2006 | 07:25 PM
  #827  
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What are the exact measurement of the pistons. I am guessing most of them will be 4.038 or so and if you add the measurements of the bores, it would be making more clearance than the pistons were designed for.
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Old Mar 19, 2006 | 12:57 PM
  #828  
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TTT This isn't on page one.
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Old Mar 19, 2006 | 11:54 PM
  #829  
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Originally Posted by 63mako
TTT This isn't on page one.
just noticed this and had to bump it again.....

now get him out of that corner and let's continue this thread.....
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Old Mar 20, 2006 | 01:22 AM
  #830  
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Originally Posted by RedBad1979
just noticed this and had to bump it again.....

now get him out of that corner and let's continue this thread.....

Almost perfect timing if it was going to happen (time out that is). I have posted what we can and by the time marshall engines get the engine back and evaluates it MsVetteMan will be back online. Until then post are far and few between, but doing what we can. I always post ASAP to keep all up to date.

jim
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Old Mar 20, 2006 | 04:32 AM
  #831  
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Originally Posted by kevinator80
There was some bashing of cars for sale about a year ago. It got outa hand. I think maybe the mods remember it also, thus the ten day break.

He may have had to appologize to the offended party too. Make nicey. Some guys just won't do that if they think they were justified in their remarks. Some never come back from their 10 day vacation.
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Old Mar 20, 2006 | 08:19 AM
  #832  
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http://forums.corvetteforum.com/show...m_id=56&arch=1

did someone mention karma ?
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Old Mar 20, 2006 | 09:21 AM
  #833  
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That thread is from last year?

I know in the C4 & C5 cars for sale sections you cannot tell the seller anything about his sale. You cannot comment when the seller complains about not getting any response because the price is too high or unreasonable etc.

This isn't a public forum.
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Old Mar 20, 2006 | 10:05 AM
  #834  
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Originally Posted by Donny Brass
Oh wa wa go back to sleep
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Old Mar 20, 2006 | 01:19 PM
  #835  
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I'm still watching to see what happens
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Old Mar 20, 2006 | 01:30 PM
  #836  
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So the answer so far has come to possibly just kb pistons are crap???
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Old Mar 20, 2006 | 08:49 PM
  #837  
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ttt
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Old Mar 20, 2006 | 11:43 PM
  #838  
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Can't find the air cleaner wing nut!
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Old Mar 20, 2006 | 11:56 PM
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Originally Posted by Donny Brass

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Old Mar 21, 2006 | 12:04 AM
  #840  
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What a friggin mess!!
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