IMPORTANT ELECTRICAL INFORMATION (Long!)





100% AGREE! Make sure that they list ALL the DTCs and ALL the messages in the DIC.. You always need to describe if it cranks but wont run or it just wont crank!!
If there are a lot of old DTCs, have them clear the old DTCs and then read the DTCs again immediately after attempting to crank the engine (without turning the ignition off.)
Last edited by Bill Curlee; Jun 12, 2020 at 03:25 PM.
Thank you,
Kyle
Last edited by socal car enthusiast; Jun 12, 2020 at 03:39 PM. Reason: Added URL
From the look and sound of it, it looks like I'm having some of these ground wiring issues, would you all agree? C5 Z06 - Not Starting
My car is currently 500 miles away from me and I planned on driving it to where I relocated but as you can see, that isn't possible now because my car won't start up.
- battery is a few years old and sits on a trickle charger
- battery meter on dash shows 12v
- confirmed car does not have low fuel (I went ahead and dumped a few gallons in the other day to be sure)
I'm having a family member check the DIC codes for me but I wanted to post this while I had some time off from work. Any help to diagnose and fix this is greatly appreciated. Thank you for your time in advance. I will write back when I get the codes if any.
Make sure you get a smart charger, look at reviews, Amazon is a good source.Then do what these guys say, brilliant folks on this thread!






You have my number. PM Sent
Bill
Thanks,
Randy





Your detailer may have pushed it and its no longer happy. The contacts inside can and do get dirty . If you find out that it is the issue, I would change it as it only gets worse over time.
Your detailer may have pushed it and its no longer happy. The contacts inside can and do get dirty . If you find out that it is the issue, I would change it as it only gets worse over time.
The Best of Corvette for Corvette Enthusiasts
Mini backstory: 2003 ZO6 (I am original owner), engine died (dropped valve..sad day..good chance I shed a manly tear..), car sat for a few years (90% indoors) with no electrical power. I recently installed an LQ9 and sent PCM to ECS to get a good base tune. After installing the PCM and connecting the battery I was presented with the Christmas tree alerts (Reduced Engine Power, Service Vehicle Soon, Service Traction Control, Low Fuel) in addition to the fuel gauge being bottomed out and the temp gauge being maxed out, and the four outer brake lights do not light (3rd brake light is ok, running lights are ok, just those brake lights). Also, the first time I turned the switch ON I could hear the fuel pump running, but havent heard it since that one time. It has had moisture in it before, evident by fog on inside of windows, but never standing water in footwells, nor water leaks due to HVAC coil drainage.
Per Bill Curlee's info regarding grounds on the C5 I located and verified every single ground. None were corroded, but each one was opened, cleaned with a wire brush, checked for pin retention, given a dose of anti-oxidation goop for electrical connections and put back together.
I also pulled and visually inspected each and every fuse from both fuse boxes (engine bay & pass. footwell).
So far I've pulled the comb from the 4-wire STAR connector in the pass. footwell retried cranking; it would turn over but not start.
I disconnected the battery completely and removed the BCM (while wearing an anti-static strap), opened and carefully inspected it for signs of water ingress, but found none (though my eyes arent as good as they once were).
After reinstalling the BCM I pulled the comb from the other STAR connector and, using a good digital multimeter, checked the resistance on the Light Green wire and the Dark Green wire:
Lt Green - Grnd: 3.4M Ohms
Lt Green - Positive battery cable: 12.87M Ohms
Drk Green - Grnd: 3.38M Ohms
Drk Green - Positive battery cable: -infinite- (no change)
I then reconnected the battery and checked voltage on the same wires with the switch in both an ON and OFF state:
Lt Green - Switch ON: 55mV with massive fluctuation (most likely due to the square DC wave form)
Lt Green - Switch OFF: 24mV steady
Drk Green - Switch ON: 8V steady
Drk Green - Switch OFF: 12mV with some fluctuation
If I get a chance later today I will open the wheel well back up and check the dark green wire (#58 in the Blue PCM connector, if I read Bill Curlee's and C5 Diag's info correctly) for continuity to the STAR connector, as well as grounding, and shorting.
Is there anything, AnyThinG at all I can check on top of all this??
What am I missing??
Mini backstory: 2003 ZO6 (I am original owner), engine died (dropped valve..sad day..good chance I shed a manly tear..), car sat for a few years (90% indoors) with no electrical power. I recently installed an LQ9 and sent PCM to ECS to get a good base tune. After installing the PCM and connecting the battery I was presented with the Christmas tree alerts (Reduced Engine Power, Service Vehicle Soon, Service Traction Control, Low Fuel) in addition to the fuel gauge being bottomed out and the temp gauge being maxed out, and the four outer brake lights do not light (3rd brake light is ok, running lights are ok, just those brake lights). Also, the first time I turned the switch ON I could hear the fuel pump running, but havent heard it since that one time. It has had moisture in it before, evident by fog on inside of windows, but never standing water in footwells, nor water leaks due to HVAC coil drainage.
Per Bill Curlee's info regarding grounds on the C5 I located and verified every single ground. None were corroded, but each one was opened, cleaned with a wire brush, checked for pin retention, given a dose of anti-oxidation goop for electrical connections and put back together.
I also pulled and visually inspected each and every fuse from both fuse boxes (engine bay & pass. footwell).
So far I've pulled the comb from the 4-wire STAR connector in the pass. footwell retried cranking; it would turn over but not start.
I disconnected the battery completely and removed the BCM (while wearing an anti-static strap), opened and carefully inspected it for signs of water ingress, but found none (though my eyes arent as good as they once were).
After reinstalling the BCM I pulled the comb from the other STAR connector and, using a good digital multimeter, checked the resistance on the Light Green wire and the Dark Green wire:
Lt Green - Grnd: 3.4M Ohms
Lt Green - Positive battery cable: 12.87M Ohms
Drk Green - Grnd: 3.38M Ohms
Drk Green - Positive battery cable: -infinite- (no change)
I then reconnected the battery and checked voltage on the same wires with the switch in both an ON and OFF state:
Lt Green - Switch ON: 55mV with massive fluctuation (most likely due to the square DC wave form)
Lt Green - Switch OFF: 24mV steady
Drk Green - Switch ON: 8V steady
Drk Green - Switch OFF: 12mV with some fluctuation
If I get a chance later today I will open the wheel well back up and check the dark green wire (#58 in the Blue PCM connector, if I read Bill Curlee's and C5 Diag's info correctly) for continuity to the STAR connector, as well as grounding, and shorting.
Is there anything, AnyThinG at all I can check on top of all this??
What am I missing??
pin 1- C1 connector (black/white wire)
pin 40- C1 connector (black/white wire)
pin 1- C2 connector (black/white wire)
pin 40-C2 connector (black/white wire)
To check power connect test light to battery NEGATIVE...check these pins KEY ON:
pin 19 C1 connector- pink wire...this wire will power up with key ON or cranking !!
pin 20 C1 connector- orange wire- this wire should be hot at all times !!
ALSO check PCM fuse 16 and PCM B 23 I believe !!...AND you can remove the 2 PCM connectors and make sure you have no bent pins and no corrosion...I’d spray DeOxit on PCM and harness connectors ...make sure PCM harness is firmly secured !!...clean BOTH of those “combs” with sandpaper or emery cloth and reinstall !!
Last edited by C5 Diag; Jun 25, 2020 at 07:58 AM.





You can try that. Disconnect BOTH shorting bars and Jump pins B (PCM) and M (BCM) together and see if it will crank and run.
If you truly have 8 VDC on the dark green (PCM Serial wire) the above will not work. You have to resolve that issue. Try to find out where the stray voltage is coming from.
pin 1- C1 connector (black/white wire)
pin 40- C1 connector (black/white wire)
pin 1- C2 connector (black/white wire)
pin 40-C2 connector (black/white wire)
To check power connect test light to battery NEGATIVE...check these pins KEY ON:
pin 19 C1 connector- pink wire...this wire will power up with key ON or cranking !!
pin 20 C1 connector- orange wire- this wire should be hot at all times !!
ALSO check PCM fuse 16 and PCM B 23 I believe !!...AND you can remove the 2 PCM connectors and make sure you have no bent pins and no corrosion...I’d spray DeOxit on PCM and harness connectors ...make sure PCM harness is firmly secured !!...clean BOTH of those “combs” with sandpaper or emery cloth and reinstall !!
I did get G106 (wire brushed the stud and all eye loops until shiney, added no-ox compound and reassembled).
I also pulled fuses 16 & 23 and tested for resistance; both were good with no resistance.
I'll be back home in an hour or less and will check the PCM pins as you suggested and report back.
Unfortunately I don't have a scope (wish I did..) but do have a 12V test light.
With one side of the test light on battery positive, and touching to ground points via backside of the red and blue connectors (1/C1, 2/C1, 1/C2, 2/C2), no steady light. Light comes on for about 1/4 second, I hear what sounds like a relay click and light goes off. It never gets brighter than an orange glow before it clicks off.
Moved one side of the test light to ground. Testing pins 19/C1 and 20/C1 and bulb lights nice and bright with switch on.
Switch off, only 20/C1 light up.
I also disconnected the battery, removed the PCM, and tested resistance of the 4 PCM grounds to G106. All four read 1.1k ohms
What else can I check? Are my grounds bad?





With one side of the test light on battery positive, and touching to ground points via backside of the red and blue connectors (1/C1, 2/C1, 1/C2, 2/C2), no steady light. Light comes on for about 1/4 second, I hear what sounds like a relay click and light goes off. It never gets brighter than an orange glow before it clicks off.
Moved one side of the test light to ground. Testing pins 19/C1 and 20/C1 and bulb lights nice and bright with switch on.
Switch off, only 20/C1 light up.
I also disconnected the battery, removed the PCM, and tested resistance of the 4 PCM grounds to G106. All four read 1.1k ohms
What else can I check? Are my grounds bad?
Quote " All four read 1.1k ohms" Holy Moses. They should be ZERO Ohms or very close to it Something like 0.02 or so Yes, you have a ground issue if that in fact is the reading
BC
Could I, in theory and only as a last resort, run the four of those to the nearby frame rail and create a new ground point for them? Not ideal, I know, and I want things wired up the way they are supposed to be, but since all grounds are the same it could be something to keep in mind as last ditch effort
With one side of the test light on battery positive, and touching to ground points via backside of the red and blue connectors (1/C1, 2/C1, 1/C2, 2/C2), no steady light. Light comes on for about 1/4 second, I hear what sounds like a relay click and light goes off. It never gets brighter than an orange glow before it clicks off.
Moved one side of the test light to ground. Testing pins 19/C1 and 20/C1 and bulb lights nice and bright with switch on.
Switch off, only 20/C1 light up.
I also disconnected the battery, removed the PCM, and tested resistance of the 4 PCM grounds to G106. All four read 1.1k ohms
What else can I check? Are my grounds bad?
Could I, in theory and only as a last resort, run the four of those to the nearby frame rail and create a new ground point for them? Not ideal, I know, and I want things wired up the way they are supposed to be, but since all grounds are the same it could be something to keep in mind as last ditch effort
Last edited by C5 Diag; Jun 26, 2020 at 07:21 AM.
I didn't think to try the test light when the PCM was out, but I did rerun the test and got the same results of 1.1k ohms.
I found S120 while tracing the grounds from the PCM. From S120 I see 3 black/white wires: one I traced back to the ignition relay in the engine bay fuse panel, but the other two disappear into the harness as it goes behind/beside the engine. I can only presume one these is going to the MAF, but not sure where the other is going. Coming from that direction (from beside the engine) are ground wires that go into the splice pack behind the battery. When checking resistance on these wires (one probe on the PCM grounds, the other checking each wire in the splice pack) to find the one that went to S106, I found one with little/no resistance, 2 with 1.1k ohms, and the rest were infinite. Now wondering if the ground issue is with a different module and the PCM was only a symptom.
Will check the MAF ground next, but still unable to definitively identify the PCM grounds wires after the disappear into the harness by the engine.
I got the original 1.1k ohms readings by removing PCM and testing across the PCM pins and G106, but only after the test light failed to light on these same points with the PCM installed.
I've checked with PCM in and out, and to G106 and to the eye loop on the end of the wires that attach to G106 while the eye loop is disconnected.







