IMPORTANT ELECTRICAL INFORMATION (Long!)





There are THREE ground points on the engine. Two on the sides of the block and one on the back of the drivers head.
There are FOUR inside the cabin. At the base of the door A pillar and behind the seat near the seat belt retractor asembly. The ones in the cabin require door sill cover removal and the trim over the seat belt retractor removal.
The ones in the cabin are 9 times out of 10 NOT an issue.
The only C5 that uses chassis ground G-402 are 97 and 98 C5s that have rear mounted EBTCM. All other C5 that stud is not used and has a rubber cap over it.
BC










Make sure that you tell them the reason your bringing it.
The correct way to test it would be to use an oscillascope but, most people dont have one. The meter isnt fool proof but, its a good quick test.
NEXT. Use te same meter set to DC Volts. Put the positive lead on the BATT terminal on the back of alternator and the NEG terminal on the POSITIVE battery terminal.
You "SHOULD" read ZERO VOLTS DC. If you read any voltage the connection between the battery POS and the alternator is faulted. Most likely at the solenoid main terminal.
BC
Make sure that you tell them the reason your bringing it.
The correct way to test it would be to use an oscillascope but, most people dont have one. The meter isnt fool proof but, its a good quick test.
NEXT. Use te same meter set to DC Volts. Put the positive lead on the BATT terminal on the back of alternator and the NEG terminal on the POSITIVE battery terminal.
You "SHOULD" read ZERO VOLTS DC. If you read any voltage the connection between the battery POS and the alternator is faulted. Most likely at the solenoid main terminal.
BC





Last edited by MOTOXAZ; Dec 23, 2015 at 07:10 PM.
The Best of Corvette for Corvette Enthusiasts





You will become Stretch Armstrong and put the DC Meter RED Lead on the back of the ALTERNATOR BATT Terminal and the other on the POSITIVE terminal on the BATTERY.
Its easier to get a helper.

What you are doing is looking for a VOLTAGE DROP across that circuit, meaning a lously connection. In a PERFECT C5 WORLD,, the reading that you should see is ZERO. Report the reading:
ENGINE OFF
ENGINE RUNNING
Just for grins and to get a better idea how your electrical system is working, read the battery voltage directly on the battery terminals:
ENGINE OFF
ENGINE RUNNING
Bill
Last edited by Bill Curlee; Dec 23, 2015 at 08:07 PM.





Good ground connection area:
Using Bill's original photo of the starter cable studs.
I've added my own starter, which is a 99 Coupe.
Suddenly started having trouble starting the car, intermittently.
Battery was 9 years old, so I replaced it.
Problem 'appeared' to be solved.
Days later same problem... "INTERMITTENT"..
Bought starter, pulled mine.
Battery / Power Cable stud nut on starter wasn't tightened enough and the connection was rusty, and BURNT.
Cleaned up all the cables and the starter and replaced the nut.
Problem solved. Kept my starter and got my refund on the unused new starter.





Bob
Once,,, I was a C5 NUBEE... My 1998 C5 coupe FAILED electrically shortly out of warranty.
I had to ask a lot of forum questions and become ONE with the Service Manual to understand what as defective and how to resolve it. Heres is a FREE On-Line service manuals. Its excellent: http://www.bbbind.com/free_tsb.html
To use the Service manual effectively, you:
1. You have to figure out how GM References each Volume. Then what is in each section/chapter. Each section is then layer out in a general view and then it gets more detailed.
So, I you wanted to see what G-102 goes to, you would go to SYSTEM (Electrical Distribution), Then SUBSYSTEM (Ground Distribution) Then you just go down through the pages . G-102 is only DOT on the schematic which is part of splice pack SP-100.
SP-100 fingers out to every MODULE & or component that is attached (grounded) to G-102/SP-100.
When you go to a component page for a single part, like the passengers head light motor, that page will reference or point to the motor being grounded to G-102. You will also see the head light motor BOX on the G-102/SP-100 Ground Distro page.
There is a GENERAL section and sometimes that references specific information for making a proper connections, how to read symbols, soldering etc.
Grab one of the three Book/Volumes and page thru each section and see what’s in it and how its layed out. Once you get familiar with what each book contains and what each chapter/section contains, you will be able to see a volume, go to a section and find a component.
It takes a while to get use to them. TRUST ME.
Oh,, once you get the C5 Service manual memorized and figured out, You will purchase a C6 and then have to figure out Those Service manuals ALL OVER AGAIN!
They are layed out the same but, how the schematics are drawn/layed out is different than the C5 schematics.
Then you own a Chrysler / Jeep and those are way different.

Bill
Last edited by Bill Curlee; Jan 3, 2016 at 08:09 AM.







I don't have those yellow stickies any more as I am a lot more familiar with how to find what I'm looking for. It will come over time.








Your the man! Mad computer skills!!!!!!!
