C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

My first rebuild

Thread Tools
 
Search this Thread
 
Old Dec 25, 2012 | 02:42 PM
  #541  
'75's Avatar
'75
Le Mans Master
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2007
Posts: 6,422
Likes: 591
From: McHenry Illinois
Default

The relationship from the damper to the timing pointer can only be checked by making sure the #1 piston is at TDC. An easy way to do it with the head off and without fancy measuring tools is to find something to bolt to the block surface that will stop the piston just before it gets to the top(bolt a box end wrench to the block so it will stop the piston may work). then turn the engine till the piston touches the stop, then put a mark on pointer where the balancer aligns. Turn the crankshaft back the other way almost a complete turn till the piston comes up to the home made stop again and put a mark on the pointer where the balancer mark is again. The half way point between these two marks is actual TDC.
Reply
Old Dec 26, 2012 | 02:46 AM
  #542  
scottyp99's Avatar
scottyp99
Le Mans Master
15 Year Member
 
Joined: Mar 2008
Posts: 5,948
Likes: 72
From: Oxford MA-----You just lost the game!!!!
Default

Originally Posted by scottyp99
Where is the #1 piston? It should be at TDC on compression stroke. Hard to tell compression stroke from exhaust stroke with no head or valvetrain, but TDC, anyway. Do you have a piston stop to measure TDC with? I do believe that cam has 4 degrees ground in, so if you're going by the timing gear dots, you should be right on, unless I'm missing something.


Scott
Actually, I think I am missing something here. When advance is ground into a cam, it is ground into the cam. That means when you line up the dots, the cam is in a position as if you installed it advanced, but the dots are still lined up, because instead of installing the cam and gear advanced, the cam lobes themselves are advanced. I hope I'm not confusing you, it can be a little difficult to wrap your head around at first.

Are you using a timing set that can be installed advanced or retarded? When installed correctly, I think the bottom gear's dot should be straight up when the #1 piston is at TDC. Then you install the cam gear with it's dot facing down. If you have a timing set where the bottom gear has 3 keyways, like this,

http://www.summitracing.com/parts/su...make/chevrolet

you may have installed the bottom gear incorrectly. Or, your shiny chrome aftermarket timing chain cover may just not have a very accurate timing tab. As my Grandpappy from Maine used to say, "Hard sayin', not knowin'."

I'd say, right now, your job is to get your #1 piston at TDC, and then let us know where your camshaft dots are. That will tell the tale. Good luck, and make sure it's right before you start buttoning things up!


Scott
Reply
Old Dec 26, 2012 | 09:10 AM
  #543  
'75's Avatar
'75
Le Mans Master
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2007
Posts: 6,422
Likes: 591
From: McHenry Illinois
Default

I would like to say again that because the damper connects directly to the crankshaft that the top dead center cannot be altered by whether the timing dots are aligned or if the cam is even installed in the engine. Lets stop confusing this issue. TDC has nothing to do with the cam, he has the dots aligned which is good. All that remains is to ensure the 0 on the pointer aligns with the mark on the damper at TDC.
Reply
Old Dec 26, 2012 | 01:26 PM
  #544  
birdsmith's Avatar
birdsmith
Melting Slicks
10 Year Member
 
Joined: Feb 2006
Posts: 3,428
Likes: 5
From: Japan
Default

I think a bit more of a big deal is being made of this than needs be.
The whole reason that I brought up the TDC issue in the first place was because of the chrome timing cover with its sproingy-boingy timing tab which is notorious for bending and providing inaccurate timing indications. It is therefore very important to verify crank TDC beforehand, THEN get the timing mark on the balancer correctly aligned with that on the flexi-tab by bending or aligning the timing tab. That is all...
Reply
Old Dec 26, 2012 | 01:49 PM
  #545  
63mako's Avatar
63mako
Race Director
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2005
Posts: 10,674
Likes: 122
From: Millington Illinois
St. Jude Donor '08-'09
Default

It is not always neccessary but at this point I would degree the cam in since you have an issue.
Reply
Old Dec 26, 2012 | 08:04 PM
  #546  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

Wow! Can of worms here! Ok, I can verify the timing marks are aligned correctly according to my Vizard book. There is only 1 key slot on the timing set. The tab on the timing cover actually came off of my old timing cover and is bolted on. Maybe I should just replace the pointer? It will not bend enough to align at TDC. Thoughts?
Reply
Old Dec 26, 2012 | 08:12 PM
  #547  
TimAT's Avatar
TimAT
Le Mans Master
15 Year Member
Liked
Loved
 
Joined: Oct 2006
Posts: 7,123
Likes: 433
From: Gladstone MO
C3 of Year Finalist (appearance mods) 2019
Default

Before I went all goofy on the timing cover/pointer, I'd find exactly where #1 is at TDC. Piston stop as '75 pointed out.
AFTER that figure out where to go next. Until the TDC point is nailed down and is a hard cold fact, you're juggling snowballs in the summer.
Reply
Old Dec 26, 2012 | 08:16 PM
  #548  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

I have found TDC.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Dec 26, 2012 | 08:49 PM
  #549  
Doug1's Avatar
Doug1
Safety Car
10 Year Member
 
Joined: Sep 2012
Posts: 4,688
Likes: 41
From: Palm Harbor, Florida
Default

Originally Posted by FatCat
I have found TDC.
did the light shine on you like it did on John Belushi and Dan Ackroyd in "The Blues Brothers"???
Reply
Old Dec 26, 2012 | 08:54 PM
  #550  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

Originally Posted by Doug1
did the light shine on you like it did on John Belushi and Dan Ackroyd in "The Blues Brothers"???
Hahaha! You would think!
Reply
Old Dec 26, 2012 | 09:21 PM
  #551  
birdsmith's Avatar
birdsmith
Melting Slicks
10 Year Member
 
Joined: Feb 2006
Posts: 3,428
Likes: 5
From: Japan
Default

In one of the Star Trek movies there is a point where Captain Kirk is being educated by Spock about achieving "Kohlinar", a state wherin one becomes absolutely devoid of all emotion. TDC is like that...

BTW Fatcat, are you now able to align 0 on your timing tab with the timing mark on your balancer?
Reply
Old Dec 26, 2012 | 09:23 PM
  #552  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

Hahaha! You guys helped me get all the emotion out a coiple weeks ago! No I am 3* advanced at TDC on the tab.
Reply
Old Dec 27, 2012 | 09:44 PM
  #553  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

Tonight I measured the heighth from the top of the piston to top of the block plate the number is .057. Can you guys help me understand what this information provides as far as combustion chamber size and cc's on heads, quench etc? Forgive me if I am not using correct terminology. Hahaha
My boss gave me a gauge with what I would call a small plunger and dial to measure with.
Reply
Old Dec 27, 2012 | 10:12 PM
  #554  
birdsmith's Avatar
birdsmith
Melting Slicks
10 Year Member
 
Joined: Feb 2006
Posts: 3,428
Likes: 5
From: Japan
Default

That number will help you determine what your compression ratio will be, which is calculated by comparing the volume of the cylinder with the piston at bottom dead center ('BDC') vs. top dead center (you guessed it...'TDC'). Now you need to know what the compressed thickness of your head gasket will be in addition to the combustion chamber volume of your cylinder head.

If you are using a 64cc head, that is 3.921 cubic inches. If the compressed thickness of your gasket is, say, .025" and the diameter is 4.045", that is .3176943 cubic inches. If your piston top is .057" "down in the hole" at TDC and your bore diameter is 4.030" THAT is .72165 cubic inches. Your total combustion chamber volume (without the valve relief volume figured in) at TDC would then be the sum of all those things OR 4.9603 cubic inches.

To figure out what your compression ratio will be, you then need to calculate cylinder diameter (4.030") x pi (3.1416") x stroke (3.48" for a 350 Chevy), which works out to 44.059 cubic inches. Divide the big number by the little number to get your compression ratio, which in this case would be 8.88:1, not a bad number if you're looking to use low-octane gas, but if you're looking to make horsepower you realistically want to be somewhere north of 9.25:1.

I think I mentioned in an earlier post that it's always best to 'mock up' one cylinder if at all possible to verify what these numbers are really going to be. That's a lot easier when you have 'floating' piston pins, but it looks like in your case you'll be in the neighborhood of where you want to be, compression-wise...
Reply
Old Dec 27, 2012 | 10:21 PM
  #555  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

So, how do you mock up 1 cylinder? Would a thicker head gasket then increase the compression? I am going to have to really study these formulas to understand them. Lol never been great with math! Hahaha
Reply
Old Dec 27, 2012 | 10:24 PM
  #556  
Doug1's Avatar
Doug1
Safety Car
10 Year Member
 
Joined: Sep 2012
Posts: 4,688
Likes: 41
From: Palm Harbor, Florida
Default

Originally Posted by birdsmith
That number will help you determine what your compression ratio will be, which is calculated by comparing the volume of the cylinder with the piston at bottom dead center ('BDC') vs. top dead center (you guessed it...'TDC'). Now you need to know what the compressed thickness of your head gasket will be in addition to the combustion chamber volume of your cylinder head.

If you are using a 64cc head, that is 3.921 cubic inches. If the compressed thickness of your gasket is, say, .025" and the diameter is 4.045", that is .3176943 cubic inches. If your piston top is .057" "down in the hole" at TDC and your bore diameter is 4.030" THAT is .72165 cubic inches. Your total combustion chamber volume (without the valve relief volume figured in) at TDC would then be the sum of all those things OR 4.9603 cubic inches.

To figure out what your compression ratio will be, you then need to calculate cylinder diameter (4.030") x pi (3.1416") x stroke (3.48" for a 350 Chevy), which works out to 44.059 cubic inches. Divide the big number by the little number to get your compression ratio, which in this case would be 8.88:1, not a bad number if you're looking to use low-octane gas, but if you're looking to make horsepower you realistically want to be somewhere north of 9.25:1.

I think I mentioned in an earlier post that it's always best to 'mock up' one cylinder if at all possible to verify what these numbers are really going to be. That's a lot easier when you have 'floating' piston pins, but it looks like in your case you'll be in the neighborhood of where you want to be, compression-wise...
omg! all I wanna know is, when is it gonna fire up?!(is it gonna fire up?! lol)
Reply
Old Dec 27, 2012 | 10:25 PM
  #557  
63mako's Avatar
63mako
Race Director
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2005
Posts: 10,674
Likes: 122
From: Millington Illinois
St. Jude Donor '08-'09
Default

Originally Posted by FatCat
Tonight I measured the heighth from the top of the piston to top of the block plate the number is .057. Can you guys help me understand what this information provides as far as combustion chamber size and cc's on heads, quench etc? Forgive me if I am not using correct terminology. Hahaha
My boss gave me a gauge with what I would call a small plunger and dial to measure with.
Dial indicator is the tool you have
.057 is way down in the hole. Add .015 gasket your at .073 quench which sucks. To short of compression height is common issue with aftermarket cheap pistons.
Reply

Get notified of new replies

To My first rebuild

Old Dec 27, 2012 | 10:35 PM
  #558  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

Originally Posted by 63mako
Dial indicator is the tool you have
.057 is way down in the hole. Add .015 gasket your at .073 quench which sucks. To short of compression height is common issue with aftermarket cheap pistons.
Ha! Ok if that is the problem, what is the fix and how does the price of the piston cause this problem? Heck, I even upgraded from what was int he kit.
Reply
Old Dec 27, 2012 | 10:36 PM
  #559  
FatCat's Avatar
FatCat
Thread Starter
Drifting
 
Joined: Aug 2012
Posts: 1,650
Likes: 2
From: Tulsa Oklahoma
Default

Originally Posted by Doug1
omg! all I wanna know is, when is it gonna fire up?!(is it gonna fire up?! lol)
Patience my brother patience!
Reply
Old Dec 27, 2012 | 11:04 PM
  #560  
birdsmith's Avatar
birdsmith
Melting Slicks
10 Year Member
 
Joined: Feb 2006
Posts: 3,428
Likes: 5
From: Japan
Default

Originally Posted by FatCat
So, how do you mock up 1 cylinder? Would a thicker head gasket then increase the compression? I am going to have to really study these formulas to understand them. Lol never been great with math! Hahaha
As mentioned, you mock up a cylinder by putting the crank in the block and attaching 1 piston+rod to it, then taking your measurements prior to assembling the whole shebang. Again, this is relatively easy with 'floating' piston pins, not so much with the pressed-on variety. At any rate, you've got what you've got.

Where are you taking your measurement from? Ideally it should be taken as close to the piston pin axis as possible (front or back vs. top or bottom) so the piston can't deflect down into the bore and give an inaccurate measurement.

While .057 is a lot, this motor will be fine if you just want a cruiser...
Reply



All times are GMT -4. The time now is 01:01 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE