The Force Awakens...
Its a good idea to clean/run a thread tap through all body mounting bolt locations before assembly.
Use alignment holes located at the door channel(s) on each side when dropping the body to the frame.
Looking good

https://www.corvetteforum.com/forums...checklist.html
https://www.corvetteforum.com/forums...heck-list.html
Its a good idea to clean/run a thread tap through all body mounting bolt locations before assembly.
Use alignment holes located at the door channel(s) on each side when dropping the body to the frame.
Looking good

Thanks.
Wait, what ?!? I have never heard of channel foam pieces. Learn something every day. Will try to find some.
Already chased the threads of the frame’s caged nuts. They are working perfectly. New ground straps all around and sanded. Yes. That needs to be on list, not just in my mind.
EDIT: Bingo ! Found them thanks to this thread:
https://www.corvetteforum.com/forums...or-1969-a.html
Now... how was I not even aware of the existence of these foam pieces
Last edited by DorianC3; Feb 13, 2024 at 02:34 AM.
I decided to “cut a window”.
On the one hand, the rust spread is as contained as I was hoping and anticipating. On the other, the penetration is deep.
I am glad I decided to cut the glass out. Most of the cut will be hidden under the sill plate.
Taping off.
Super glad I bought this. It made the job so much easier.
First cut is always the most intimidating.
Kind of what I expected.
For memory.
Mostly surface rust.
The metal of the sill is actually solid. But… seems to me there is rust sandwiched between.
Just another view.
And another.
Not entirely sure how I will handle. Possibly with an insert.
Hmmmmm

There is one more foam piece.
The "horsecollar" that goes on top of the bellhousing and seals to the trans tunnel.
Prevents a lot of hot engine air from getting in there.
Supposed to help a lot with cabin heat.
Last edited by leigh1322; Mar 10, 2024 at 12:09 PM.
I know they carry the windshield frame sections.
It may be easier to find a donor frame to cut up for those sections.
I decided to “cut a window”.
On the one hand, the rust spread is as contained as I was hoping and anticipating. On the other, the penetration is deep.
I am glad I decided to cut the glass out. Most of the cut will be hidden under the sill plate.
Taping off.
Super glad I bought this. It made the job so much easier.
First cut is always the most intimidating.
Kind of what I expected.
For memory.
Mostly surface rust.
The metal of the sill is actually solid. But… seems to me there is rust sandwiched between.
Just another view.
And another.
Not entirely sure how I will handle. Possibly with an insert.
Hmmmmm

https://www.corvetteforum.com/forums...e-repairs.html
https://www.zip-corvette.com/68-82-r...er-insert.html
The Best of Corvette for Corvette Enthusiasts
Cut some more glass away for a better look. I think the reinforcement angle is salvageable
Cut the fiberglass a little more to see what’s going on.
Pried a piece out.
Hmmmm. The plate steel I’m using seems a whisker thinner.
I decided to add a reinforcement bracket to Borgeson PS box. Held in place with a reversed bolt.
Super easy. Very pleased with it.
Last edited by DorianC3; Mar 16, 2024 at 03:27 PM.
i decided to sort and catalog the leftover parts. I probably should have done this since the start. It probably would have made my life easier instead of hunting through unmarked boxes. On other hand 99.9% of parts were ziplocked and tagged.
My little helper …
Checking if I’m doing the job right…
Pulling bags if they are not properly sorted.
One of the main reasons I started this project. To replace the aluminum body mounts with rubber. I somehow don’t have the heart to throw these away.
No clue where this came from.
This I think cane from spare tire basket, but I don’t think this is actually a Corvette part.
Got a few of these for my tools.
The hex heads will rip open the side wall of the tire if you ever lock the steering and the tire makes contact.
Just a suggestion.
Aaaah. I thought I read something somewhere about that. Many thanks.
I picked up a coupla toys from Summit.
I’m digging the quality This is supposed to clear my ram horns. My current dipstick tube was battered into conformance and looks like crap. Not acceptable.
Required it seems… a lower dipstick tube.
And since I’ll be customizing my spark plug wires, for a few bucks, much easier than using a bench vice. I think I’ll appreciate this purchase.
It started out nicely. The old dipstick tube came out with no fuss. I thought that was a good sign.
Reasons to replace this. - ugly, doesn’t clear the exhaust manifold as well as I’d like, I’ve had too many pressed in dipstick tubes leak and fail. I wanted one that was bolted down and with a dipstick that locks in place.
Enter Lokar. Trimming the bracket and drilling a new hole was required.
What took me a long time was figuring out why the dipstick read very low. I had to use an endoscope and some figuring. It turns out that there is some sort of baffle in the oil pan and the cable dipstick was catching on it. Solution a bend in the cable and “clock” it. I’m not thrilled I had to do this, but… I still think it’s worth it. I hope this will clear the booster with no issues. The stock one was a bit of a pain with that. Finally, I do like Lokar, but their dipsticks are hard to read, especially fresh oil.















Not economical to purchase a second time.