IMPORTANT ELECTRICAL INFORMATION (Long!)
How do i clean/remove/replace this one?
Last edited by mannygmt2; Mar 4, 2006 at 04:50 PM.
Thanks, Jim





While trying to resolve my EBTCM failure, I found out that not only can the ground connections cause issues, the friggen harness female connection can too!
The female pins in many of GM's C5 wiring harness can succumb to vibration and or repeated connecting/disconnecting the plug. Here is a PRIME example of how a female pin can fail!
The connector shown is a passengers front EBTCM wiring harness female side connector. The one on the right is the old connector. The one on the left is a new connector. Examine the "LEFT" pin on the right hand connector. It is BAD!!

If you insert a MALE pin into a good female pin, there should be a tight mechanical grip. When the male pin is inserted into the bad female pin, it will virtually fall out on it's own.
This test is commonly referred to as a "PIN PULL TEST" and it should be conducted any time that you have intermittent problems or problems that appear after you hit a bump or jar the car!
Here is a picture of my bad EBTCM female plug.



I obtained a male pin from a defective emergency flasher switch that I had hanging around. GM sells individual pins. You should be able to get some the exact same size as the ones in the connectors that you need to test.
If you want to protect plugs and connections from moisture, here is a fantastic product. CorrosionX:

Bill Curlee





Here is an example of what battery acid can do to a connector:

Things that can be effected by a leaky battery are:
PCM, TAC Module, Vacuum lines for the HVAC system, electrical plugs and connectors and you could have some frame damage (RUST).

TAC Module is the little black plastic box:

I recommend pullings all the connectors apart one at a time in that area and making sure that they are not corroded or damaged. Your having Throttle Actuator Control problems (TAC). The TAC module is directly under the battery as is the PCM!! Before you replace anything eliminate any possibly of the problems being caused by corrosion.
There is also a ground splice pack SP in the fender well area near the back.


If you had an acid leak,,, you could be instore for a lot of clean up work!
BC
Bill C
I don't have the 1286 code, but I have 1287, steer position sensor. The splice pack next to the battery (as seen in the picture from my previous post was really badly corroded. I just finished cleaning it, i dripped some baking soda solution in the slice pack, then used some electrical spray cleaner. Here are the pics.
this is the cleaned version, notice the plastic around has been chewed up by the battery acid. I have no idea if you can remove the little black plastic box that holds the wires inside, and replace it. My car is still in storage, so i don't know if this will cure the problem yet.
here i put it back together.





Is that the Splice pack?? Please show a picture of the plug connected back together. If it is the splice pack, reassemble the ground buss back on the plug and you can use an OHM Meter and see if there is good connection on each wire to ground. Just insert one lead from the meter on one of the wire terminals on the back of the plug and the other one on the battery negative terminal. Do that for each wire and each one should read to ground!!
You should only see an ohm or less.
BC
Last edited by Bill Curlee; Mar 4, 2006 at 03:55 PM.
The Best of Corvette for Corvette Enthusiasts
In the first picture, i show the splice with out the male plug, and in the 4th picture, i have the male plug inserted, is this what you mean by it being connected back together? The only thing that is missing is the white plastic cap, as shown from your last post.
Is the "buss bar" the male plug part? Sorry for all the questions. I went to borrow a OHM meter, i am ready for action!





BC
Thanks for the post, I'm going to go clean all of mine now, even though I haven't had the other codes!
Mike





That is not the way it should be. If you could take a good detailed picture of the harness where it is split, I may be able to recommend a fix that might work. I just cant visualize the problem and come up with a good solution.
Bill
I have more info and pictures if anyone need them! Just e-mail mebill327@msn.com
My 98 electrical issues are 98% solved!!! The only thing that is still kicking my A$% is a Fuel Level Sender problem. After I drive it for a while it goes to empty and I get DIC codes P0461 & P1431
I suspect it is a fuel level sender issue BUT is it the left or the right sensor?? The left one is $400. and the right one is $300.
My luck it will be BOTH that are bad!!To figure it out without using a TECH II, I have to remove both senders and do a resistance check on a full sweep of the float assembly!
Anybody else had this issue??
Bill
Great Info.
I have a 98 (38k) & believe I am having the same fuel level sender issue. I just purchased the car & anticipated that I might see some minor electrical issues - simply due to age & complexity of the system. Your post has been a great help. Here is what I am seeing - intermittently:
1. The Service Vehicle Soon message appears randomly.
2. I have noticed the Cruise control works - then on the same trip it stops working for no apparent reason - then starts working again.
3. The fuel guage will go to empty & Fuel Sensor message appears - at random. Then the guage starts working again.
A dealer technician hooked up his TECH II diag, - he said the fuel guage checked good & there may be an issue with the sending unit or the "BCM" (I think he said BCM) inferring a communication issue. Anyway, the tech was doing this as a favor (as the service dept was closed - but he happend to be at the dealership washing his car on Saturday when I stopped by) so I did not press him on it.
There have been no issues with the actual performance (engine, etc.) of the car. I will check the connectors as u recommended & let u know what happens with the Fuel Sensor issue. Thanks Again.





1- It will get you familiar with the car.
2- It may clear up a lot of your weird electrical problems. Remember,, Ground cleaning is FREE!!!!!!!
3- If you clean the ground to the circuit with the problem, that eliminates that as a problem and you can check other things working your way down to the module. Most of the time, it a bad ground or a corroded connection.
If you ever need 98 specific electrical or mechanical info, just let me know.
Bill C





Here is a picture of G-401:

Yours will be a stud. Mine broke off during removal.
Bill
Started out in the BCM, wouldn't unlock the doors, just lit the lights.
Then, a warning I have not seen posted, "Active Handling Warming Up".
I think I have been operating on reduced engine power since I bought the car a few months ago.
Can't wait to get out there and clean those connections, especially G101 and G104!
My questions is: is there any of 13 connectors that is more suspect than others or do I have to go through all 13? Understand I am not all that mechanical so searching for and fixing all 13 would test my very limited abilities. If there are 1 or 2 that are more susceptible I may be able to try fixing it myself.
I am having pretty much the same set of problems with one I didn't see, my heads up display is not showing fuel/temp/oil pressure.
Thanks for any help .... you guys are spectacular






