C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

IMPORTANT ELECTRICAL INFORMATION (Long!)

Thread Tools
 
Search this Thread
 
Old Apr 13, 2006 | 06:48 PM
  #181  
Bill Curlee's Avatar
Bill Curlee
Thread Starter
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

Originally Posted by Bill Curlee
Dennis

Your problem seems like the one that I had with my EBTCM. The micro processor was bad. I will research the issue more later tonight but your probably going to need to buy a new module. Better start applying for a LOAN now!!! Its around $700. You can install it your self. It is NOT difficult of time consuming!

Bill
Before you get too deep into replacement parts,, I would remove the EBTCM from the BPMV and see if there is anything obvious in or on the module. When I got GM to replace it, i asked for it back and they gave it to me. The solder job on at least six terminals looked like a third grader soldered it!!!

I re soldered the poor solder joints but have yet to reinstall it to see if that really was the issue.

If I were you, I would remove the module, inspect all of the plugs, connectors and see if you can find something that stands out as out of the ordinary. I did that and found nothing which proved even more that the module it self was causing the really weird symptoms. Yep, the new module cleared it up. Yours seems to mess up in damp weather. All it's going to cost you is a little time!

Give it a try and let us know what you find or if it helps.

Bill Curlee
Reply
Old Apr 13, 2006 | 06:53 PM
  #182  
Bill Curlee's Avatar
Bill Curlee
Thread Starter
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

Originally Posted by Droberts
Bill,

OK, thanks. One other thing, the ABS Activation usually happens when it is damp or rainy out. Otherwise, I always get the ABS/TC warning.

Do you know of a way I could disable the ABS/TC system for now?

Thanks for your help.

Dennis

Dennis

To disable your ABS/TC system , pull fuses:

UNDER HOOD FUSE CENTER

Fuse# 52 40 amp (ABS) That will remove power to the EBTCM driver moduls and not allow any of the solonid valves to function.

WARNING!!! Be careful, you wont have any Anti Lock Brakes!!!!!!!!!!

Bill C
Reply
Old Apr 13, 2006 | 08:17 PM
  #183  
Droberts's Avatar
Droberts
Instructor
20 Year Member
All Eyes On Me
Liked
 
Joined: Apr 2003
Posts: 101
Likes: 0
From: Loveland Ohio
Default

Thanks Bill. Do you know where I could find a how to on removing the EBTCM? I haven't tied that before.

I was just reading another thread where you pointed out that the harness connector on the wheel hub can be a problem. Is that difficult to check?

Also, will pulling fuse 52 put the car in limp mode? I will be careful. The antilocks haven't worked for awhile as it is.

Thanks, Dennis

Last edited by Droberts; Apr 13, 2006 at 08:19 PM.
Reply
Old Apr 14, 2006 | 05:24 PM
  #184  
Bill Curlee's Avatar
Bill Curlee
Thread Starter
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

Removal and reinstallation of the EBTCM is NOT difficult. You simply, disconnect the battery, remove one plactic safety tab, two connectors and remove four torx screws, and bang,, it out. Re-assembly is just as easy. There will bo ZERO hydraulic fluid, no programming or special procedures or toold to worry about.

On each wheel hub, thee is a pig tail connector;

REAR WHEEL HUB

Name:  FrontWheelhub3.jpg
Views: 2633
Size:  523.1 KB

Name:  FrontWheelhub2.jpg
Views: 2707
Size:  406.9 KB

Name:  FrontWheelhub.jpg
Views: 2682
Size:  520.6 KB

FRONT WHEEL HUB:

Name:  FrontHubSpeedsensor1.jpg
Views: 2614
Size:  96.9 KB

Sensor top hat removed: (only to show yu what is inside the hub sensor!)
Name:  FrontHubSpeedsensor2.jpg
Views: 2618
Size:  89.8 KB

Name:  WheelHubspeedsensor.jpg
Views: 2605
Size:  65.5 KB

On the front sensor there is a short 18" jumper harness that connects the hub to the main harness.

Here is a picture of a bad and good female pin in the main harness wheel speed sensor connector:

Name:  GOODBADconnector.jpg
Views: 2582
Size:  76.1 KB

Cant answer that last question about pulling the fuse but, I would guess that it shouldnt.

BC
Reply
Old Apr 15, 2006 | 05:54 PM
  #185  
Droberts's Avatar
Droberts
Instructor
20 Year Member
All Eyes On Me
Liked
 
Joined: Apr 2003
Posts: 101
Likes: 0
From: Loveland Ohio
Default

Bill, I pulled fuse #52 and it does not go into limp mode. The random ABS Activation has also stopped. I will check all the connections I can.

I can't seem to install my GM Manual on CD on my newer PC becasue of errors on Disk 1. That's weird because it worked fine on the PC I had before. I'll have to try to track one down. I wanted to get a good a good pick of the EBTCM before I started messing with it.

Thanks again for your help. You have been a great help to me and others with this thread.

Dennis
Reply
Old Apr 16, 2006 | 05:23 PM
  #186  
Texvol1's Avatar
Texvol1
Heel & Toe
Supporting Lifetime
15 Year Member
 
Joined: Jan 2006
Posts: 21
Likes: 0
From: Houston TX
Default

Bill;

Great stuff!!!

Thx for the information.

http://forums.corvetteforum.com/imag...es/cheers2.gif
Reply
Old Apr 19, 2006 | 11:24 AM
  #187  
BrentNY's Avatar
BrentNY
Racer
 
Joined: Aug 2003
Posts: 484
Likes: 1
From: Merrimack NH
Default

Just got back from the best A/C guy in the area. After 3 hours my blinking A/C light problem turned out to be a shorted 34 relay. It goes back to the PCM which needs to be replaced. Thought anyone with the same problem would like to know, thats the solution at least for me anyway. Thanks Bill as always for your help, at least my grounds are clean.
Reply
Old Apr 20, 2006 | 02:08 PM
  #188  
jrc27's Avatar
jrc27
Team Owner
20 Year Member
 
Joined: Jul 2002
Posts: 25,238
Likes: 5
From: Oswego NY
Cruise-In IV Veteran
Cruise-In V Veteran
Default

For anyone who is interested. I just got 2 female pigtails from midwayautosupply.com for 9.99 each. They are part number pic-5604pt
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-1

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-2

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-3

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-4

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-5

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-6

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-7

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-8

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
story-9

2027 Corvette Buyer's Guide: Everything You Need to Know!

 Joe Kucinski
Old Apr 20, 2006 | 02:49 PM
  #189  
c5Cruiser's Avatar
c5Cruiser
Racer
 
Joined: Nov 2005
Posts: 374
Likes: 0
From: Corona CA - "An Armed Society is a Polite Scociety"
Default Outstanding!!!!!

I had this problem about 5 months ago and again this moring on my way to work. I WILL be looking at this when I get home.
Many, many thanks....
Reply
Old Apr 20, 2006 | 03:47 PM
  #190  
c5Cruiser's Avatar
c5Cruiser
Racer
 
Joined: Nov 2005
Posts: 374
Likes: 0
From: Corona CA - "An Armed Society is a Polite Scociety"
Default

Originally Posted by sxe60
Bill, I'm just curious. Do you drive the Vette in winter on salted roads? Also, I assume Gales Ferry is near water. That may accelerate the problem. My 2 cents.
FYI, I'm having the exact same issues with my 98 and it's a So Cal car now but it was purchased at Henna Chevrolet in Austin. It has never seen snow or salt.

Last edited by c5Cruiser; Apr 20, 2006 at 04:11 PM.
Reply
Old Apr 20, 2006 | 04:55 PM
  #191  
jrc27's Avatar
jrc27
Team Owner
20 Year Member
 
Joined: Jul 2002
Posts: 25,238
Likes: 5
From: Oswego NY
Cruise-In IV Veteran
Cruise-In V Veteran
Default

It's the female connections
Reply
Old Apr 20, 2006 | 05:23 PM
  #192  
cruisemon's Avatar
cruisemon
Melting Slicks
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2000
Posts: 2,498
Likes: 4
From: Brentwood TN
Default Crimped connections are a bad day looking for a place to happen

Every GM car I had that was made between about 1987 and 1992 had HORRIBLE alternator service life problems. It got SO bad with my '91 coupe that I was literally replacing the alternator once a month or more frequently. I was SO good at doing it that I could swap them out in under 12 minutes, hood up to hood down. I eventually tired of that and let my engineering brain wander. The output terminal from the alternator to the battery was crimped. It wasn't corroded, but it was heavily oxidized due to high temperature, so the problem fed on itself. I spliced in a section of 19 conductor 8 gauge wire and SOLDERED the terminal instead of crimping it this time. The alternator hasn't failed in over two years.

I said all that to say this - clean the terminal or replace the terminal, but solder it rather than relying on the crimped connection. The crimp is a guaranteed recipe for a problem.

Charlie
Reply
Old Apr 21, 2006 | 06:37 AM
  #193  
RLS107's Avatar
RLS107
Heel & Toe
 
Joined: Apr 2006
Posts: 18
Likes: 0
From: Loxahatchee FL
Default

This morning I had the "Service ABS" and "Service Traction Control" come on along with lights dimming and all gauges pegging. This is the first time it happened. Most mornings, I see the active handling warming up message. This is on a 01 Z06 (in Florida). Should I check grounds or battery cables, or ?
Reply
Old Apr 22, 2006 | 10:27 AM
  #194  
Bill Curlee's Avatar
Bill Curlee
Thread Starter
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

That sounds like a battery issue. Look for a loose/dirty/corroded battery connection. Remember,,It's critical on a C5 to have a good tight battery connection. It can look tight but the connection could be compromised. It takes 11 ft/lbs to cause the connection to snug up properly. With a 5" long 5/16" wrench, thats hand hurting torque. Make sure that the terminals are clean and tight and if that doesn't fix it, let us know.

BC
Reply
Old Apr 22, 2006 | 12:11 PM
  #195  
mowrey96's Avatar
mowrey96
Racer
15 Year Member
 
Joined: Aug 2001
Posts: 250
Likes: 0
From: Clarksville MD
Default Intake Air Temp Sensor High Voltage error message on DIC

Intake Air Temp Sensor High Voltage error message on DIC

I got this error message. Replaced Intake Air Temp sensor but the computer is still get wrong temp info. Had a tech look at it. Under acceleration the intake air temp went from 100 degrees (which was about right) to 64 to -15.

What else can I check to find what is causing this?
Reply
Old Apr 22, 2006 | 12:18 PM
  #196  
Bill Curlee's Avatar
Bill Curlee
Thread Starter
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

mowrey96

There is a remote possibly that you have a wiring harness problem. On some C5's the wiring harness was a little short. Take a look at the area at the back of the engine where it comes up from the bell housing area. It will come up and it makes a 90 degree turn and shoots forward along the drivers side of the engine. The area where it bend around that bracket at the rear of the manifold can cut the harness and short some wires.. The other possibly is the female pins in the plug that plugs into the sensor is bad.

BC
Reply
Old Apr 22, 2006 | 09:38 PM
  #197  
RLS107's Avatar
RLS107
Heel & Toe
 
Joined: Apr 2006
Posts: 18
Likes: 0
From: Loxahatchee FL
Default

Thanks for the advice. I'll let you know the outcome.

Randi
Reply

Get notified of new replies

To IMPORTANT ELECTRICAL INFORMATION (Long!)

Old Apr 24, 2006 | 01:15 PM
  #198  
mowrey96's Avatar
mowrey96
Racer
15 Year Member
 
Joined: Aug 2001
Posts: 250
Likes: 0
From: Clarksville MD
Default

Originally Posted by Bill Curlee
mowrey96

There is a remote possibly that you have a wiring harness problem. On some C5's the wiring harness was a little short. Take a look at the area at the back of the engine where it comes up from the bell housing area. It will come up and it makes a 90 degree turn and shoots forward along the drivers side of the engine. The area where it bend around that bracket at the rear of the manifold can cut the harness and short some wires.. The other possibly is the female pins in the plug that plugs into the sensor is bad.

BC
Thanks Bill,
Do you know if that plug w/ the female pins and the wire is something I buy seperate or is it part of the entire wire harness?
Reply
Old Apr 24, 2006 | 05:17 PM
  #199  
Bill Curlee's Avatar
Bill Curlee
Thread Starter
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

If you take the plug to the dealer, they can match it up and order you one. Autozone and advance auto have the same GM plug/connector book and can order it too!!

BC
Reply
Old Apr 25, 2006 | 07:57 AM
  #200  
turboed's Avatar
turboed
Racer
10 Year Member
 
Joined: Apr 2005
Posts: 348
Likes: 2
From: Miami Fl
Default

i have a big draw,it will eat up my optima battery in about 24 hours or less,the battery is a month old and when i first put it in it sat like 3 days without a problem starting,i will check the grounds but i don't think that's the problem,anyone else have battery drain problems?
Reply



All times are GMT -4. The time now is 12:40 PM.

story-0
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-1
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-2
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-3
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-4
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-5
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-6
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-7
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-8
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-9
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE